• Journal of Ocean Engineering and Technology
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• v.1 no.1
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• pp.127-137
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• 1987

The evaluation of the elastic-plastic fracture toughness $J_{1C}$ was performed on the center of weld metal(CWM), the heat affected zone (HAZ) and the base metal (BM) of API 5LB steel pipes welded by the high frequency electric resistance welding. The $J_{1C}$ was evaluated by the JSME R-Curve and JSME SZW methods using the smooth and side-grooved specimens. The results are as follows; (1) The $J_{1C}$ values by the SZW method are overestimated as compared with those by the R-curve method, because the micro-crack is formed as SZW increase with the deformation at SZ after initiation of the ductile crack. (2) The everage of $J_{1C}$ values by the the R-curve and the SZW methods in side-grooved specimens tended to decrease in comparison with smooth specimens 9.42% at CWM, 4.2% at HAZ, 23.2% at BM, respectively. (3) The boundary of the fatigue pre-crack, stretched zone, and dimple regions appeared more clearly in side-grooved specimens, for the slight change of SZW in the direction of the plate thickness, as compared with smooth specimens.

• Journal of the Korean Society for Advanced Composite Structures
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• v.6 no.2
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• pp.23-31
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• 2015

CFST columns are structurally superior because the concrete inside the steel tubes prevents local buckling at the tubes and the tubes confine the concrete. And, the thickness of steel tube in CFST column has been thinner with development of high-strengh steel. The thinner the steel tube of a square CFST column is, the more local buckling is likely to occur. For this reason, we developed welded built-up square steel tube with stiffeners which are placed at the center of the tube width acts as an anchor. In this study, we conduct experimental test for three specimens of the 4m long span welded built-up square CFT column with parameters of L/D and D/t. And, the test results were compared with the analysis results by M-${\phi}$-P Program.

• Journal of Power System Engineering
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• v.18 no.2
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• pp.50-56
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• 2014

Friction welding is a very useful joining process to weld metals which have axially symmetric cross section. In this paper, for the friction welding with tube-to-tube shape, the feasibility of industry application was determined using analyzing mechanical properties of weld and optimized welding variables was suggested. In order to accomplish this object, rotating speed, friction heating pressure, and friction heating time were selected as the major process variables and the experiment was performed in three levels of each parameter. Weld characteristic was investigated in terms of weld shape and metal loss, and 7mm of metal loss was regarded as the optimal metal loss. By tensile test, tensile strength and yielding strength was measured and fracture was occurred at base metal. In order to optimize the welding condition, fitness function was defined with respect to metal loss and yielding strength and the fitness values for each welding condition could be calculated in experimental range. Consequently, we set the optimal welding condition as the point which had maximum value of fitness function. As the result of this paper the optimal welding variables could be suggested as rotating speed was 1300 rpm, friction heating pressure was 15 MPa, and friction heating time was 10 sec.

• Proceedings of the Korea Water Resources Association Conference
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• 2023.05a
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• pp.496-496
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• 2023

상수도관의 노후화 등으로 발생하는 누수는 안정적인 급수운영을 저해하고 경제적 손실을 발생시킬 뿐만 아니라 지반 침하 등 2차 피해가 발생할 수 있다. 상수도관 누수는 배관 내·외부 부식으로 발생하는 핀홀(Pin Hole)로 인한 관통누수, 강관 용접 시 발생하는 시공불량, 볼트 및 고무패킹 등 부자재의 노후화, 굴착 등 작업에서 발생하는 물리적 충격 등 여러 원인으로 발생할 수 있다. 상수도관에서 누수가 발생할 경우, 관 내부수가 관 밖으로 유출되어 발생하는 파열음, 유출수와 지반과의 마찰로 인한 진동 및 소음 등이 발생할 수 있다. 청음식, 상관식 누수탐사와 같은 기존 누수탐사 방식은 전문가의 경험에 대한 의존도가 매우 높으며, 기존 장비의 특성상 비금속관 및 대구경관 등 특정 환경에서는 적용이 어려우며, 효율적인 탐사가 쉽지 않은 실정이다. 이에 대한 해결책으로 본 논문에서는 상수도 누수가 의심되는 구간을 대상으로 실시간 누수음 데이터 수집 및 인공지능(Artificial Intelligence) 분석을 실시하여 기존 조사방법보다 효율적이고 신뢰성 있는 누수탐사를 수행한 사례를 분석하고자 한다.

• Journal of Korean Society of Steel Construction
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• v.15 no.1
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• pp.69-76
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• 2003

This paper described the ultimate strength and deformation limit of new uniplanar T-joints in cold-formed square hollow sections. The new T-joint had the configuration that only a branch member was oriented at 45 degrees to a chord member in the plane of the truss. This study focused on the branch-rotated T-joints governed by chord web failure. Based on the test results of the T-joint in cold-formed square hollow sections, the deformation lirnit was found to be 3%B for $16.7{\leq}2(B/T){\leq}33.3$ and $0.63{\leq}(b_1/B)=0.7$. Existing strength formulas for traditional T-joint were investigated, and the new strength formula for the branch-rotated T-joint was proposed. This proposed formula was based on column buckling theory considering the rounded corners of cold-formed square hollow sections. Finally, the optimization condition of yield stress and $2{\gamma}$ was recommended to select the optimized chord section.

• Journal of Korean Society of Steel Construction
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• v.15 no.6 s.67
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• pp.673-681
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• 2003

This paper describes the experiment that determines the ultimate strength of new uniplanar T-joints made of cold-formed square hollow sections. The new T-joint focused on the configuration of a branch member that is oriented 45 degrees to the plane of the truss and welded to the chord member whose web is stiffened with plate. The strength and failure mode are examined using the existing strength formula for the branch-rotated T-joint $(16.7{\leq}2{\gamma}(B/T){\leq}33.3$ and $0.63{\leq}{\beta}(b1/B){\leq}0.7)$. The test result shows that the capacity of the stiffened joint increases with thicker stiffening plate. The failure mode of the specimen $(2{\gamma}=33.3)$ is stiffened with plate changes from M2 (flange failure) to M3 (combined failure). On the other hand, the failure mode of the specimen $(2{\gamma}=16.7)$ is stiffened with plate changes from M1 ( web failure) to M2 (flange failure)

• Journal of the Korean Geosynthetics Society
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• v.22 no.1
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• pp.53-66
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• 2023

In this study, the results of the elasto-plastic beam analysis, finite element analysis and optimization design of the steel pipe sheet pile applied as an earth retaining wall under the deep excavation were presented. Through this study, it was found that the high-strength and sea resistant steel pipe has high allowable stress, excellent structural properties, favorable corrosion, and high utilization as an earth retaining wall, and the C-Y type joint has significantly improved the tensile strength and stiffness compared to the traditional P-P type. In addition, it was investigated that even if the leak or defect of the wall occurs during construction, it has the advantage of being able to be repaired reliably through welding and overlapping. In the case of steel pipe wall, they were evaluated as the best in views of the deep excavation due to the large allowable bending stress and deformation flexibility for the same horizontal displacement than CIP or slurry wall. Elasto-plastic and finite element analysis were conducted in consideration of ground excavation under large-scale earth pressure (uneven pressure), and the results were compared with each other. Quantitative maximum value were found to be similar between the two methods for each item, such as excavation behavior, wall displacement, or member force, and both analysis method were found to be applicable in design for steel pipe sheet pile wall. Finally, it was found that economical design was possible when determining the thinnest filling method with concrete rather than the thickest hollow shape in the same diameter, and the depth (the embedded length through normality evaluation) without rapidly change in displacement and member force.

• Korean Journal of Materials Research
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• v.21 no.1
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• pp.50-55
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• 2011

Energy resistance welding (ERW) is a pipe-producing process that has high productivity and low manufacturing cost. However, the high heat input of ERW degrades the mechanical property of the pipe. This study investigates the effect of heat input and alloying elements on microstructure and mechanical properties of ERW pipes. As the heat input increased, the ferrite amount increased. The ferrite amount in the weld centerline was larger than t at in the weld boundary. Medium carbon steels (S45C and K55) having 0.3~0.4wt.% carbon yielded a significant difference of ferrite amount in the weld centerline and weld boundary. High alloyed steels (DP780 and K55) having 1.5~1.6wt.% Mn showed a ferrite rich zone in the weld centerline. These phenomena are probably due to decarburization and demanganisation in the weld centerline. As the ferrite fraction increased, the hardness decreased a little for the S45C steels. In addition, DP780 steels and K55 steels showed that the hardness drops when those steels have a ferrite rich zone. But we demonstrated the good tensile property of the DP780 steels and K55 steels in which Mn is included.

• Tribology and Lubricants
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• v.30 no.2
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• pp.124-129
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• 2014

The piping system accounts for a large portion of the machinery structure of a plant, and is considered as a very important mechanical structure for plant safety. Accordingly, it is used in most energy plants in the nuclear, gas, and heavy chemical industries. In particular, the piping system for a nuclear plant is generally complicated and uses the reactor and its cooling system. The piping equipment is exposed to diverse loads such as weight, temperature, pressure, and seismic load from pipes and fluids, and is used to transfer steam, oil, and gas. In ultrasound infrared thermography, which is an active thermography technology, a 15-100 kHz ultrasound wave is applied to the subject, and the resulting heat from the defective parts is measured using a thermography camera. Because this technique can inspect a large area simultaneously and detect defects such as cracks and delamination in real time, it is used to detect defects in the new and renewable energy, car, and aerospace industries, and recently, in piping defect detection. In this study, ultrasound infrared thermography is used to detect information for the diagnosis of nuclear equipment and structures. Test specimens are prepared with piping materials for nuclear plants, and the optimally designed ultrasound horn and ultrasound vibration system is used to determine damages on nuclear plant piping and detect defects. Additionally, the detected images are used to improve the reliability of the surface and internal defect detection for nuclear piping materials, and their field applicability and reliability is verified.

• Journal of Welding and Joining
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• v.26 no.4
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• pp.85-91
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• 2008

The grooving corrosion is caused mainly by the different microstructures between the matrix and weld which is formed during the rapid heating and cooling cycle in welding. By this localized corrosion reaction of pipes, it evolves economic problems such as the early damage of industrial facilities and pipe lines of apartment, and water pollution. So lots of researches were carried out already about grooving corrosion mechanism of ERW carbon steel pipe but there is seldom study for water hammer happened by fluid phenomenon and corrosion rate by flow velocity. In this study, the analysis based on hydrodynamic and fracture mechanics was carried out. ANSYS, FLUENT and STAR-CD were used for confirmation of flow phenomenon and stress on the pipe. As the results, fatigue failure is able to be happened by water hammer and grooving corrosion rate is increased cause by turbulent. Grooving corrosion is happened on the pipe, then friction loss of fluid is occurred from corroded part. Erosion can be happened enough in corroded region of microscopic size that wear "V" form. Also pipe is able to be damaged by water hammer effects because of corroded region is general acting as a notch effects. Corrosion depth was more than half of total thickness, it can be damaged from water hammer pressure.