• Proceedings of the Korean Vacuum Society Conference
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• 2010.08a
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• pp.249-249
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• 2010

핵융합로에서는 디버터의 열부하에 대한 안전성을 고려하기 위해 열전도도 및 열 저항성이 높은 텅스텐이 대면 물질로 고려되고 있으며, 경제적인 측면과 실용성 측면에서 텅스텐블록을 직접 제작하여 사용하는 것보다 텅스텐코팅이 효과적이라는 의견이 지배적이다. 또한 ASDEX Upgrade 에서는 탄소블럭에 텅스텐을 코팅하여 챔버 외벽 및 디버터 영역까지 구성하여 캠페인을 진행하였고, 재료적인 측면에서 안정성을 확인 하였다. 따라서 본 연구에서는 디버터 및 챔버외벽 등에 대한 대면물질을 구성하기 위해 상압 열플라즈마 제트를 이용하여 고온에서의 용융 및 냉각을 통해 모재에 텅스텐 피막을 적층하는 과정을 수행하고 있다. 기존의 연구를 통해 일부 공정 변수에 대해서는 이미 적정한 범위의 공정조건을 확보하였고, 기공도와 산화도 및 부착력 등의 물성치에 대한 추가적인 향상을 위해 주요 공정 변수에 집중하여 최적의 조건을 탐색하는 과정이 진행 중이다. 이를 위해 출력증가실험의 일환으로서 기존 36kW급 플라즈마 토치 전력을 한 단계 끌어 올려 48kW급 전력까지 단계적으로 상승시킴으로써 이에 따른 물성치 변화를 검증하고 있다. 현재 44kW 급까지 실험이 수행되었으며, 이를 통해 공극률 감소 및 미세구조 변화에 대한 결과를 얻었다. 실제로 토치의 출력을 증가시킴으로서 텅스텐 피막의 물성치가 변화하는 메커니즘은 플라즈마 제트의 중심부 온도 및 축방향 속도에 의해 결정된다. 중심부 온도가 상승하게 될수록 코팅을 위해 분사되는 분말의 용융률은 증가하지만 분말 외벽에 산화텅스텐이 형성될 가능성은 증가하게 되며, 플라즈마 제트의 모재를 향상 축방향 속도가 증가할수록 용융 된 분말이 모재에 증착 시 형성하는 형태가 원형에 가깝게 되므로 기공이 감소하는 효과가 발생한다. 특히 용융된 분말의 증착 형태는 모재의 온도 및 분말의 입사속도에 결정적이 영향을 받게 되며, 결국 모재와 분말사이의 습윤성에 의한 분말 분산속도가 분말의 입사속도에 버금갈 경우 분말은 모재 위에서 효과적으로 원형으로 전이하며 적층하게 된다. 이러한 전이 현상은 앞에서 언급한 모재의 온도 등에 의해 결정적으로 영향을 받게 되며, 모재의 온도가 전이온도 이하일 경우 폭파형태에서 원형으로 분말의 증착 형태가 전이하게 된다. 이외에 추가적으로 진행하고 있는 연구는 코팅 전처리에 해당하는 분말 효과이며, 특히 탄화텅스텐 분말을 통한 재료적 auto-shroud 효과와 미세분말을 이용한 분말 표면열속의 증가에 따른 용융률 증가효과를 연구에 포함할 계획이다. 이러한 연구는 열적, 그리고 재료적 해석을 바탕으로 해석적 접근을 통해 이루어진다.

• Polymer(Korea)
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• v.38 no.2
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• pp.171-179
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• 2014

Low temperature cure prepregs are being developed for use in the preparation of large-structured fiber-reinforced polymer (FRP) composites with good performance. Cure behavior and chemorheology of low temperature cure epoxy resin system, based on epoxy resin, curing agent, and accelerators, were investigated to provide a matrix resin suitable for the prepreg preparation. Characteristics of cure reaction were studied in both dynamic and isothermal conditions by means of differential scanning calorimetry and rheometry. The low temperature cure epoxy resin system suggested in this study as a matrix resin was curable at $80^{\circ}C$ for 3 h, and showed the gel times of 120 and 20 min at 80 and $90^{\circ}C$, respectively. Thermal and mechanical properties of the cured sample were almost the same as high temperature cure counterparts.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.10
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• pp.6655-6665
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• 2015

Due to tightened environmental regulations on halogen type flame retardants, the portions of those based on phosphorous compounds that are non-halogen type is rising. When producing functional film, the physical and thermal properties become distinctly different depending on the amount of Red-phosphorus(RP) addition which causes flame resistance. The physical properties of resin fall in big scale when too much flame retardants are added, and it is hard to be applied to functional films such as shrink or anticorrosive film. The purpose of this research is to study the effects on mechanical, physical, and other properties of RP-LDPE films by changing the RP-MB contents. The LDPE film used for this study was produced through blow-type injection molding. The flame resistance was VTM-0, and the tear resistance showed inverse trends of MD and TD. Contraction percentage showed no relationship with the amount of RP content, but the anti-corrosive property showed 0.05 % better result than the national anti-corrosion shrink film reliability standard.

• Applied Chemistry for Engineering
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• v.24 no.1
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• pp.104-111
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• 2013

Poymer blends of two degradable aliphatic polyesters, relatively expensive material polylactic acid (PLA) and relatively inexpensive material poly(butylene adipate-co-terephthalate) (PBAT), were used in this study. Three different kinds of modifiers were used with various amounts. Diisocyanate type methylenediphenyl 4,4'-diisocyanate (MDI) and hexamethylene diisocyanate (HDI) were used as modifiers and epoxy type coupling agents also used. The melt flow index (MFI) and dynamic viscoelasticity of various compositions of PLA/PBAT blends were studied. The mechanical property and morphology with respect to the fracture surface of PLA/PBAT blends were also investigated using tensile test and field emission scanning electronic microscopy, respectively. These tests were also used to verify the compatibility of PLA/PBAT and the effect of mechanical properties due to the use of modifiers. Tensile properties of PLA/PBAT blends modified with HDI were improved remarkably.

• Polymer(Korea)
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• v.28 no.6
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• pp.551-555
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• 2004

Cellulose diacetate (CDA) nanocomposite films were prepared by using various plasticizer and montmorillonite nanofiller in methylene chloride/ethanol (9:1 w/w) mixed solution. The thermal property (T$_{g}$) of prepared CDA films was observed by DSC and T$_{g}$ of the films was decreased with the increase in the plasticizer content. The degree of dispersion of MMT in the CDA film was observed by XRD and mechanical property of CDA film was measured by tensile strength and Young's modulus. When the plasticizer was added into the CDA film upto 30 wt%, the Young's modulus of film was decreased from 1930 MPa to 1131 MPa but was increased from 1731 MPa to 2272 MPa when the MMT was added into the film upto 7 wt%. The mechanical properties of CDA films were decreased by addition of plasticizer but strengthened by the incorporation of MMT.

• Polymer(Korea)
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• v.35 no.1
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• pp.17-22
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• 2011

Polypropylene/multi-walled carbon nanotube(PP/MWCNT) composites along with various MWCNT contents up to 20 wt% were prepared by a twin screw extruder. Nanocomposites having 20 wt% MWCNT as a master batch(M/B) were diluted with PP by way of melt compounding. The electrical/thermal conductivity, morphology, thermal/viscoelastic/mechanical properties were investigated with the variation of MWCNT contents. Also, we compared some properties between 1-step PP/MWCNT and the diluted PP/MWCNT composites. The percolation threshold of electrical and thermal conductivity was measured at about 3 wt% MWCNT. And conductivity of diluted PP/MWCNT composites were superior to those of PP/MWCNT composites. The non-isothermal crystallization temperature and thermal decomposition temperature appeared at higher temperatures with increasing MWCNT contents. Morphology showed that length of MWCNT in diluted PP/MWCNT composites was shortened by twice melt blending, which contributed to improve the tensile strength of PP/MWCNT composites.

• Composites Research
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• v.33 no.3
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• pp.153-160
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• 2020

In this paper, hexagonal boron nitride (h-BN) particles were added between the sheets of prepreg, and the effect of on many properties of BN-embedded carbon fiber reinforced plastics was investigated. The amount of BN particles which corresponds with 0 to 15 wt% of total resin weight was used as an additive material. The tensile strength and the inter-laminar shear strength of BN-embedded CFRP samples were improved by maximally 13.6%, and 6.7%, respectively. The tendency changes of thermal, electrical conductivities and the morphology of cross-section of CFRPs were also observed. This study suggests the possibility of controlling the characteristics of carbon fiber-BN-epoxy composites to use for aerospace applications.

• Fire Science and Engineering
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• v.27 no.4
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• pp.41-46
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• 2013

The present study has been conducted to investigate the reaction kinetics and pyrolysis parameters for flame propagation analysis of furniture material components. TGA measurement for component materials such as MDF (medium density fiberboad) panel including coating material, synthetic leather and foam cushion are performed under maximum temperature of $600^{\circ}C$ and heating rate of $10^{\circ}C/min$. The results of TGA have shown that the peak temperature of MDF panel was $324^{\circ}C$ and the initial peak temperature of coating material decreased by $270{\sim}280^{\circ}C$. In the case of synthetic leather and foam materials, the reference temperature and reference rate depend on the type of polymer consisting the sample, the initial kinetic characteristics was classified into 2 categories of about $270^{\circ}C$ and $420^{\circ}C$ of reference temperature for the tested synthetic materials. The present study showed the pyrolysis parameters of reference temperature and reference rate proposed by Lyon to evaluate the pre-exponential factor and activation energy. The present study can contribute to improve the reliability of computational fire analysis and enhance the understanding of fire propagation phenomena based on the thermal properties study of material.

• Elastomers and Composites
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• v.40 no.1
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• pp.12-21
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• 2005

In this work, magnesium carbonate and calcium hydroxide as metallic crosslinking agent were added to chlorosulfonated polyethylene rubber (CSM) emulsion to enhance the mechanical properties of emulsion film such as tensile strength, elongation at break, and tear strength and crosslinking density, thermal features, and surface energy were also investigated. Crosslinking density of the CSM emulsion film with increasing the amount of magnesium carbonate and calcium hydroxide increased, leading to the enhancement of water resistance. It was shown that compared with calcium hydroxide, magnesium carbonate had a little higher crosslinking density and $T_g$ value. The surface energy and mechanical characteristics of the CSM emulsion film, however, showed somewhat different behaviors. The highest surface energy, tensile strength, and tear strength were observed when 0.75% for magnesium carbonate and 1.0% for calcium hydroxide were added respectively. Therefore, it can be concluded that as metallic crosslinking agent to improve water resistance and mechanical properties of the CSM emulsion, magnesium carbonate is more preferable to calcium hydroxide.

• Journal of Adhesion and Interface
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• v.8 no.4
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• pp.1-7
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• 2007

Waterborne polyurethane (WPU) which is environment friendly has been rapidly used in coating and adhesive industries. However, the WPU is deficient in chemical resistance, thermal resistance, and mechanical property compared to solvent-based polyurethane. In this study, the WPU was synthesized from two types of polyester polyols, 4,4-dicyclohexylmethane diisocyanate ($H_{12}MDI$), dimethylolpropionic acid (DMPA), triethylamine (TEA) and ethylenediamine (EDA), organophilic nanoclay. The thermal stability, mechanical property of the WPU nanocomposite dispersion increased with increasing clay concentration. Especially, their peel strength showed their maximum value at 3 wt% of organophilic nanoclay contents.