• Title/Summary/Keyword: 연성 파단

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Fracture Prediction in Drawing Processes of AZ31 alloy Sheet by the FEM combined with a Ductile Fracture Criterion considering Strain Rate Effect (변형률 의존성 연성파괴이론과 유한요소법에 의한 AZ31합금 판재의 드로잉 성형공정시 파단발생 예측)

  • Kim, Sang-Woo;Lee, Young-Seon;Kim, Dae-Yong
    • Proceedings of the KAIS Fall Conference
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    • 2011.12b
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    • pp.614-616
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    • 2011
  • 본 연구에서는 유한요소법과 변형률 의존성 연성파괴이론을 이용하여 드로잉 공정에서의 AZ31 마그네슘 합금 판재의 파단 발생을 예측 하였다. 다양한 온도에서의 사각컵 드로잉 실험을 수행하여, 각 온도조건에서의 파단깊이를 측정하였으며, 고온 인장시험을 통해 연성파괴상수를 온도 및 변형률 속도에 의존적인 값으로 표현하고, 실험과 동일하게 모사된 유한요소해석을 수행하였다. 해석결과 얻어진 각 요소의 온도 및 변형률 속도에 따른 연성파괴상수를 이용하여 파단발생을 예측하였으며, 실험결과와 검증하였다.

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Study on the Burr Formation and Fracture at the Exit Stage in Orthogonal Cutting (2차원절삭에서 공구이탈시 발생하는 버(Burr)와 파단에 관한 연구)

  • 고성림
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1172-1182
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    • 1993
  • In orthogonal machining a quantitative model for burr formation process and fracture when tool exits workpiece is proposed. When no fracture during burr formation burr formation process is divided by three parts; Initiation, Development and Final burr formation. According to the properties of workpiece fracture will happen or not after initiation of burr formation. Considering the fact that fracture depends on the ductility of workpiece, the fracture strain obtained from ductile fracture criterion is used for prediction. It is verified that the fracture strain from tension test can be used as fracture criterion in burr formation without large error. For detailed observation of burr formation an experimental stage for micro orthogonal cutting inside SEM (Scanning Electron Microscope) is built. Through the comparison between model prediction and experimental result from orthogonal machining in milling machine the model is verified.

Ductile Fracture of a Marine Structural Steel based on HC-DSSE Combined Fracture Strain Formulation (HC-DSSE 조합 파단 변형률 정식화에 기반한 선박해양 구조물용 강재의 연성 파단 예측)

  • Park, Sung-Ju;Lee, Kangsu;Cerik, Burak Can;Kim, Younghyn;Choung, Joonmo
    • Journal of the Society of Naval Architects of Korea
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    • v.56 no.1
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    • pp.82-93
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    • 2019
  • In this paper, the ductile fracture criteria for a marine structural steel (EH36) are presented and validated. The theoretical background of the recently developed Hosford-Coulomb (HC) fracture strain model and the DSSE fracture strain model which was developed to apply to the shell elements is described. In order to accurately estimate the flow stress in the large strain range up to the fracture, the material constants for the combined Swift-Voce constitutive equation were derived by the numerical analyses of the smooth and notched specimens made from the EH36 steel. As a result of applying the Swift-Voce flow stress to the other notched specimen model, a very accurate load - displacement curve could be derived. The material constants of the HC fracture strain and DSSE fracture strain models were independently calibrated based on the numerical analyses for the smooth and notch specimen tests. The user subroutine (VUMAT of Abaqus) was developed to verify the accuracy of the combined HC-DSSE fracture strain model. An asymmetric notch specimen was used as verification model. It was confirmed that the fracture of the asymmetric specimen can be accurately predicted when a very small solid elements are used together with the HC fracture strain model. On the other hand, the combined HC-DSSE fracture strain model can predict accurately the fracture of shell element model while the shell element size effect becomes less sensitive.

Failure Mode and Design Guideline for Reinforced Concrete Slab Strengthened Using Carbon FRP Grid (Carbon FRP Grid로 휨 보강한 철근콘크리트 슬래브의 파괴형태와 설계기준)

  • Park Sang-Yeol;Xian Cui
    • Journal of the Korea Concrete Institute
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    • v.16 no.5 s.83
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    • pp.667-675
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    • 2004
  • This paper presents the failure mode and strengthening design of reinforced concrete slab strengthened with Carbon Fiber Reinforced Polymer(CFRP) grid. Parameters involved in this experimental study are FRP grid reinforcement quantity, repair mortar thickness, the presence of anchor, and strengthening in compression. In this study, there are different failure types with increasing the CFRP grid strengthening reinforcement. On the low strengthening level, CFRP grid in repair mortar cover ruptures. On the moderate strengthening level, there is a debonding shear failure in the interface of carbon FRP grid because of the excessive shear deformation. On the high strengthening level, diagonal shear failure occurs. With the increasing of FRP grid reinforcement, the strengthening effect increased, but the ductility decreased. By limiting the strengthening level, it can be achieved to prevent shear failure which result in sudden loss in the resisting load capacity. CFRP rupture failure is desirable, because CFRP ruptured concrete slab keeps the same load capacity and ductility haying before strengthening even after failure. Finally, design guideline and procedure are given for strengthening of concrete slab with CFRP grid.

Pseudo-Ductile Hybrid FRP Sheet for Strengthening Reinforced Concrete Beams (유사연성 하이브리드 FRP 시트를 이용한 RC 보의 휨 보강)

  • Ha, Sang-Su;Choi, Dong-Uk;Lee, Chin-Yong;Kim, Kil-Hee
    • Journal of the Korea Concrete Institute
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    • v.20 no.2
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    • pp.239-247
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    • 2008
  • Use of both carbon fiber (CF) and glass fiber (GF) at the same time to strengthen existing flexural members was exploited. Using a proper volumetric GF / CF ratio, the CF can rupture first followed by subsequent rupture of GF at higher stress and strain showing a pseudo-ductile behavior. A theoretical study indicated that the ratio is 4.62 : 1 and higher where the pseudoductile effect can be shown. Flexural tests of plain concrete beams strengthened using fibers were first carried out. Hybrid FRP sheet using 8.8 : 1 ratio was then fabricated and the sheet was used to strengthen reinforced concrete beams. The RC beams strengthened using 1-ply and 2-ply hybrid sheets both revealed increased strength over a non-strengthened beam and ductile flexural behavior. A comparable beam strengthened using CF also showed increased strength but with limited ductility.

Seismic Performance of Circular RC Columns Retrofitted Using Ductile PET Fibers (고연성 PET 섬유로 보강된 철근콘크리트 원형 기둥의 내진성능)

  • Vachirapanyakun, Sorrasak;Lim, Myung-Kwan;Choi, Dong-Uk
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.289-298
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    • 2016
  • An experimental research was performed using fibers for the purpose of retrofitting existing reinforced concrete circular columns. Glass fiber (GF) and polyethylene terephthalate (PET) were used as well as combined GF+PET (HF). PET has high tensile strength (over 600 MPa) and high ductility (about 15%), but has very low elastic modulus (about 1/6 of GF). A total of four columns was tested against laterally applied reverse cyclic load: control column, GF-, PET-, and HF-strengthened columns. All columns retrofitted using fibers demonstrated improved moment capacity and ductility. Moment capacity of GF-, PET-, and HF-strengthened columns was 120%, 107%, and 120% of the control column, respectively. Drift ratio of all retrofitted columns also increased by 63 ~ 83% over the control column. The final failure mode of the control column was main bar buckling. The final failure mode of the GF- and HF-strengthened columns was GF rupture while that of the PET-strengthened column was main bar rupture in tension. No damage was observed for PET at the ultimate stage due to excellent strain capacity intrinsic to PET. Current test results indicate that PET can be effectively used for seismic retrofit of RC columns. It is noted that the durability characteristics of PET needs to be investigated in the future.

High-Speed Shear Test Characterization of Sn-Ag-Cu-In Quaternary Solder Joint (Sn-Ag-Cu-In 4원계 무연솔더 조인트의 고속 전단 특성)

  • Kim, Ju-Hyung;Hyun, Chang-Yong
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.2
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    • pp.91-97
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    • 2014
  • With Pb-free solder joints containing Sn-Ag-Cu-based ternary alloys (Sn-1.0 wt.%Ag-0.5Cu and Sn-4.0Ag-0.5Cu) and Sn-Ag-Cu-In-based quaternary alloys (Sn-1.0Ag-0.5Cu-1.0In, Sn-1.2Ag-0.5Cu-0.4In, Sn-1.2Ag-0.5Cu-0.6In, and Sn-1.2Ag-0.7Cu-0.4In), fracture-mode change, shear strengths, and fracture energies were observed and measured under a high-speed shear test of 500 mm/s. The samples in each composition were prepared with as-reflowed ones or solid-aged ones at $125^{\circ}C$ to 500 h. As a result, it was observed that ductile or quasi-ductile fracture modes occurs in the most of Sn-Ag-Cu-In samples. The happening frequency of a quasi-ductile fracture mode showed that the Sn-Ag-Cu-In joints possessed ductile fracture properties more than that of Sn-3.0Ag-0.5Cu in the high-speed shear condition. Moreover, the Sn-Ag-Cu-In joints presented averagely fracture energies similar to those of Sn-Ag-Cu joints. While maximum values in the fracture energies were measured after the solid aging for 100 h, clear decreases in the fracture energies were observed after the solid aging for 500 h. This result indicated that reliability degradation of the Sn-Ag-Cu-In solder joints might accelerate from about that time.

Force-Deformation Relationship of Bearing-Type Bolted Connections Governed by Bolt Shear Rupture (볼트 전단파단이 지배하는 지압형식 볼트접합부의 힘-변형 관계)

  • Kim, Dae Kyung;Lee, Cheol Ho;Jin, Seung Pyo;Yoon, Seong Hwahn
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.1-12
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    • 2015
  • Well-designed bolted connections can exhibit excellent ductile behavior through bearing mechanism until the occurrence of bolt shear rupture. The ultimate strength analysis of eccentric bolted connections is an economical and mechanistic approach which uses such ductility. However, the bolt load-deformation relationship, which forms basis of the current practice, is based on very limited combinations of bolt and steel materials. The primary objective of this study was to establish the general bolt force-deformation relationship based on systematic single-bolt bearing connection tests. The test results showed that the projected area of the bolt hole and the strength and thickness of the plate to be connected are the main factors affecting the force-deformation relationship. The results of this study can be used for the instantaneous center of rotation method (ICRM) to achieve more accurate analysis and economical design of a variety of group-bolted connections subjected to eccentric shear.

Evaluation of the Effect of Coupler on the Ductility of Rebar by Uniaxial Tensile Test (1축 인장시험을 통한 커플러가 철근 연성도에 미치는 영향 평가)

  • Woo, Tae-Ryeon;Lee, Jong-Han;Cheung, Jin-Hwan;Jung, Chi-Young
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.1
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    • pp.90-98
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    • 2018
  • Recently, various reinforced concrete joints have been used in reinforced concrete structures. Therefore, it is important to grasp the tensile properties of the spliced rebar. In this study, uniaxial tensile tests were conducted on Grade 60 D22(#7), D29(#9), and two kinds of couplers manufactured according to ASTM A615 standard for evaluating ductility of coupler joints. The strain was measured using an image processing method more accurate and capable of measuring at various points freely. As the result of uniaxial tensile test, it was possible to calculate the stress-strain relationship and the longitudinal strain distribution according to the stress stages and it was founded that the average strain becomes lower as more occupying the coupler joint portions in the same gauge length. In addition, the empirical equations are proposed to account for the effect of the length of the coupler on the ultimate strain and the rupture strain.