• 신재생에너지
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• 제1권2호
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• pp.41-52
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• 2005

The effects of internal manifold designs on the reactants feed-stream in Polymer Electrolyte Fuel Cells [PEFCs] is studied to figure out flow and thermal distribution patterns over an entire fuel cell stack. Reactants flows are modeled either laminar of turbulent depending on regions and the open channels in the bipolar plates are simulated by porous media where permeability should be pre-deter-mined for computational analysis. In this work, numerical models for reactants feed-stream In the PEFC manifolds are classified Into two major flow patterns: Z-shape and U-shape. Several types of manifold geometries are analyzed to find the optimal manifold configurations. The effect of heat generation in PEFC on the flow distribution is also Investigated applying a simplified heat transfer model in the stack level (i.e. multi-cell electrochemical power-generation unit). This modeling technique Is well suited for many large scale problems and this scheme can be used not only to account for the manifold flow pattern but also to obtain Information on the optimal design and operation of PEFC systems.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 추계학술대회 논문집
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• pp.345-348
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• 2008

Metallic bipolar plate for molten carbonate fuel cell(MCFC) is composed of the shielded slot plate and the center plate. Among these, the center plate plays an important role in gas sealing. Therefore, manufacturing of the center plate is considered one of the key issues in MCFC. The center plate is manufactured by bending process. In bending process, springback and recoiling are two main problems. The aim of this article is to optimize the bending process of the center plate regardless of springback and recoiling. To achieve this goal, we proposed the punch having step to reduce springback and recoiling. Using finite element method and $L_9$ orthogonal array, we determined the main factors in the center plate bending process. And we found the optimal bending process condition for the MCFC center plate.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2009년도 춘계학술대회 논문집
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• pp.220-223
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• 2009

Metallic bipolar plate for molten carbonate fuel cell(MCFC) is composed of the shielded slot plate and the center plate. Among these, the center plate plays an important role in gas sealing. Therefore, manufacturing of the center plate is considered one of the key issues in MCFC. The center plate is manufactured by bending process. In bending process, springback and recoiling are two main problems. By using the modified punch shape with 'step', springback and recoil are reduced. The aim of this article is to find the effect of modified punch shape. So, the bending stress along thickness direction and material direction were investigated using FEM.

• 한국표면공학회지
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• 제55권3호
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• pp.133-142
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• 2022

This paper reviews bipolar plate materials and coatings for polymer electrolyte fuel cell. First, six roles and 10 requirements of the bipolar plate are described in detail. Secondly, type of materials for the bipolar plate and their advantages and disadvantages are mentioned. Thirdly, different metallic materials are introduced in terms of electrical and thermal conductivities, corrosion resistance, weight, strength and cost. Finally, various types of coating materials and methods were briefly reviewed.

• 소성∙가공
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• 제20권2호
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• pp.118-123
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• 2011

Manufacturing of the bipolar plate of a direct methanol fuel cell (DMFC) by direct laser melting technology (DLM) was attempted. The DLM technology is highly influenced by process parameters such as laser power, scan rate and layering height. Therefore, an analysis of the DLM technology was performed under various conditions. The bipolar plates were fabricated using the DLM process with 316L stainless steel (STS 316L) plates and powder. Powder melting trials at various energy density were performed in order to select a feasible melting range for a given laser power. The melting line height increases and eventually saturates when the energy density increases, but decreases when the laser power increases at a given energy density. For the estimation of the potential performance of the bipolar plate, the surface roughness and contact resistance of the DLM layer were also analyzed. The changes of line height and thickness are useful information to report when manufacturing bipolar plate of fuel cell through the DLM process.

• 한국주조공학회지
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• 제31권2호
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• pp.71-78
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• 2011

This study aims to investigate the formability of bipolar plates for fuel cell fabricated by vacuum die casting of ALDC 6. Cavity shape of mold is thin walled plate (size: $200mm{\times}200mm{\times}0.8mm$) with a serpentine channel (active area: $50mm{\times}50mm$). Before bipolar plate was made by HPDC, computational filling behavior and solidification was performed by MAGMA soft. The final mold design for location and direction of channel was determined by computational simulation. Also, according to injection speed conditions, simulation result was compared to actual die casting experimental result. When vacuum pressure, injection speed of low and high region is 350 mbar, 0.3 m/s and 2.5 m/s respectively, products had few casting defects. On the other hand, at the same as injection speed, without vacuum pressure, products had many casting defects between end of the channel and overflow.

• 한국수소및신에너지학회논문집
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• 제28권5호
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• pp.492-501
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• 2017

A 900 W scale direct methanol fuel cell (DMFC) stack is designed and fabricated for unmanned aerial vehicle (UAV) applications. To meet the volume and weight requirements, metallic bipolar plates are applied to the DMFC stack for the first time wherein POS470FC was chosen as bipolar plate material. To ensure good robustness of the metallic bipolar plate based DMFC stack, finite element method based simulations are conducted using a commercial ANSYS Fluent software. The stress buildup and deformation characteristics on bipolar plates and end plates are analyzed in details. The present DMFC stack exhibits the performance of 1,130 W at 32 V and 35.3 A, clearly demonstrating that it could successfully operate for UAVs requiring around 1,000 W of power.

• 한국진공학회지
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• 제18권3호
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• pp.164-175
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• 2009

전산 유체 역학 코드를 사용하여 안테나 내장형 유도 결합 플라즈마 시스템의 가스 유동 특성, 전력 흡수, 전자 온도, 전자 밀도, 화학종의 분포에 대해서 살펴보았다. 복잡한 현실적 3차원 시스템에 대한 안정한 수치해의 도출을 위해서 최적화된 격자생성 전략을 구사하였으며, 이를 이용하여 플라즈마 질화 시스템을 한 예로 전력 흡수, 가스 유동, 전자 온도, 전자 밀도, 화학종의 분포를 분석하였다. 금속 노출형 안테나의 경우 전력 도입부 쪽에 전력 흡수의 불균형이 모델에서 예측되었으며 유전체피복 안테나의 한 예에서 전력 흡수 표피 깊이가 실제 보고된 값인 53 mm와 잘 일치하는 50 mm로 예측되었다. 또한 수소연료 전지 분리판을 위한 고속 질화 공정용 시스템의 모델링에서도 산업용 대량 처리 시스템에 적절한 다중 분리판의 장입 간격을 가스 유동, 활발한 질화종인 질소 원자와 질소 분자 이온의 농도를 근거로 예측하였다.

• 전기화학회지
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• 제12권2호
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• pp.148-154
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• 2009

대면적 ($150cm^2$) 막전극 접합체(MEA)를 사용하는 직접메탄올연료전지(DMFC)의 내구성과 관련하여, 장시간 운전에 따른 공기극의 열화 현상을 공기극면의 위치별로 고찰하였다. 500시간 동안 정전류 조건으로 운전한 대면적 MEA를 공기극 입구, 중간, 출구의 세 부분으로 분할 하여 각각의 MEA에 대한 성능을 관찰한 결과, 대면적 MEA 운전시 홍수 (flooding) 현상이 심했던 공기극 출구 쪽 MEA의 성능 저하가 두드러졌다. 이는 홍수 현상에 의한 촉매의 열화 및 GDL의 박리에 의한 것으로 판단된다. 이 중 특히 촉매의 열화 현상과 관련하여, 출구 방향으로 갈수록 촉매의 전기화학적 활성 면적의 감소가 관찰되나 이는 촉매 입자의 뭉침 (agglomeration) 현상에 의한 것이라기 보다는 촉매 입자의 용해 (dissolution)와 이동 (migration)으로 인한 촉매의 유실 때문인 것으로 판단된다. 전체적인 성능 감소 및 촉매의 열화 정도는 공기극의 홍수와 직접적인 비례관계가 있으며, 이를 해소하기 위한 물관리 기법 및 분리판 디자인의 개선이 요구된다.

• 한국주조공학회지
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• 제31권5호
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• pp.274-283
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• 2011

The vacuum die casting is a promising candidate of the stamping process for fabrication of fuel cell bipolar plate due to its advantages, such as precision casting, mass production and short production time. This study proposes vacuum die casting process to fabricate bipolar plates in fuel cell. Bipolar plates were fabricated under various injection conditions such as molten metal temperature and injection velocity. Also, according to injection velocity conditions, simulation results of MAGMA soft were compared to the experimental results. In case of melt temperature $650^{\circ}C$, misrun occurred. When the melt temperature was $730^{\circ}C$, mechanical properties were low due to dendrite microstructure. Injection velocity has to set at more than 2.0 m/s to fabricate the sound sample. When melt temperature, injection velocity (Fast shot), and vacuum pressure are $700^{\circ}C$, 2.5 m/s and 30 kPa respectively, sample had good formability and few casting defects. Simulation results are mostly in agreement with experimental results.