• Title/Summary/Keyword: 액상성형

Search Result 77, Processing Time 0.024 seconds

Composite applications to automobiles (섬유강화 복합재료와 자동차)

  • 이상관;김병선
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.18 no.5
    • /
    • pp.96-120
    • /
    • 1996
  • 현재 자동차용 복합재료를 생산하는데 유리한 제조방법으로는 압축성형 (Compression Molding), 액상성형(Liquid Molding), 인발성형(Pultrusion), 필라멘트 와인딩성형(Filament Winding)등이 있다. 압축성형은 현재 자동차 외장부품 성형에 널리 알려져 있는 SMC(Sheet Molding Compound)성형, 최근에 많은 연구가 되고 있는 LMPC(Low Pressure Molding Compound)성형, GMT(Glass Mat Reinforced Thermoplastics)성형 등이 있다. 액상성형은 RTM(Resin Transfer Molding)과 VARI (Vacuum Assisted Injection Molding), SRIM(Structure Reaction Injection Molding) 등이 있으며, 자동차 산업뿐만 아니라 일반 산업에서도 최근 많은 각광을 받고 있다. 그러므로 본 소고에서는 자동차용 복합재료의 제조에 널리 사용되는 성형공정에 대하여 간단히 살펴보고, 자동차 부품에 있어서의 복합재료 응용 현장과 최근 환경문제가 대두되면서 관심의 초점이 되고 있는 자동차용 복합재료 재활용 기술에 대하여 고찰하고자 한다.

  • PDF

Development of Material Qualification Method for LCM(Liquid Composite Molding) Process (항공기용 액상성형공정(Liquid Composite Molding) 복합재료 인증방안 개발)

  • Sung-In Cho
    • Journal of Aerospace System Engineering
    • /
    • v.17 no.2
    • /
    • pp.71-77
    • /
    • 2023
  • Liquid Composite Molding (LCM), an Out of Autoclave (OoA) composite manufacturing process, has big advantages when making large and complex structures of airplanes. Since the importance of LCM process is increasing, FAA has suggested recommended guidance and criteria for the development of material and process specifications for LCM materials and process. The importance of LCM process is also raised by domestic composite material suppliers and OEM. This study suggested structures of material specifications and process specification of LCM materials. Material qualification method for LCM process and material was also developed in this study.

Evaluation of Physical and Mechanical Properties based on Liquid Composite Molding (액상성형공정별 물리적/기계적 특성 비교 평가)

  • Park, Dong-Cheol;Kim, Tai-Gon;Kim, Seung-Hyeok;Shin, Do-Hoon;Kim, Hyeon-Woo;Han, Joong-won
    • Composites Research
    • /
    • v.31 no.6
    • /
    • pp.304-310
    • /
    • 2018
  • Autoclave process has been remaining as one of the most robust and stable process in fabricating structural composite part of aerospace industry. It has lots of advantages, however exhibits some disadvantages or limitations in capital investment and operation. Recently, there have been various Out-of-Autoclave process being researched and developed to overcome those limitations. In this study, laminate specimens were fabricated using LCM (Liquid Composite Molding) process, regarded as one of potential OoA process. DB (Double bagging), CAPRI (Controlled Atmospheric Pressure Resin Infusion), VAP (Vacuum Assisted Process) and Autoclave process were used for laminate specimens. Void content, Thickness, Tg (Glass Transition Temperature), ILSS (Interlaminar Shear Strength) and Flexural strength properties were evaluated for comparison. It is verified that Autoclave based specimen has uniform thickness distribution, the lowest void content and outstanding mechanical properties. And, CAPRI based specimen exhibits relatively good physical and mechanical properties over DB and VAP based specimen and comparable mechanical properties with autoclave based specimen.

A Study on the Effects of Sample Preparation on Liquefaction Estimation Using Cyclic Triaxial Test Conditions (시편의 성형방법이 반복삼축압축시험을 이용한 지반의 액상화 평가에 미치는 영향에 관한 연구)

  • 이익효;김동수;김준석;황지훈;서성호
    • Journal of the Korean Geotechnical Society
    • /
    • v.19 no.2
    • /
    • pp.57-64
    • /
    • 2003
  • The liquefaction potential of saturated sands under seismic loading conditions has been carefully considered by many investigations. Typical of these investigations is the laboratory determination of cyclic strength of sands by means of cyclic triaxial tests. This study was conducted to investigate the effects of the method of sample preparation on the liquefaction characteristics of remolded samples of saturated uniform sands. Cyclic triaxial tests were performed on saturated uniform sand compacted to the same density by 3 different procedures of pluvial compaction through air, pluvial compaction through water and vibratory compaction. It was validated that the cyclic stress ratio of remolded saturated uniform sands by different compaction procedures at the same density was very different.

The Study on Liquefaction Characteristics of Silty Sand Soils by Cyclic Triaxial Test (반복삼축시험에 의한 실트 모래 지반의 액상화 특성 연구)

  • Lee, Song;Jeon, Je-Sung;Kim, Tae-Hwun
    • Journal of the Korean Geotechnical Society
    • /
    • v.15 no.4
    • /
    • pp.133-152
    • /
    • 1999
  • The cyclic triaxial test was carried out to research liquefaction characteristics and sample disturbance effects of silty sand soils at the west coast in Korea. First, liquefaction in silty sand was generated when axial strain approached to $\pm10%$ of strain and behavior of pore pressure was similar to the formula suggested by Seed, Martin, and Lysmer(1975). Also, it was found that dilatancy was generated at failure. Secondly, the liquefaction evaluation methods suggested by many researchers were carried out and the results were compared. In these methods the weak depth in liquefaction was similar and the method carried out by cyclic triaxial test on remolded sample showed the least safety factor. Thirdly the stress ratio by cyclic triaxial test was compared with that obtained from SPT N-value as a kind of empirical methods. It was found that the effect of sample disturbance was relatively small when SPT N-value was less than 20, but there were large differences in safety factor and resistance of liquefaction in soil by the effects of disturbance and remolding when SPT N-value was more than 20.

  • PDF

Development of Continuous SiC Fiber Reinforced Magnesium Composites Using Liquid Pressing Process (액상가압성형 공정을 이용한 SiC 연속섬유 강화 마그네슘 복합재료 개발)

  • Cho, Seungchan;Lee, Donghyun;Lee, Young-Hwan;Shin, Sangmin;Ko, Sungmin;Kim, Junghwan;Kim, Yangdo;Lee, Sang-Kwan;Lee, Sang-Bok
    • Composites Research
    • /
    • v.33 no.5
    • /
    • pp.247-250
    • /
    • 2020
  • In this study, the possibility of manufacturing a magnesium (Mg) composites reinforced with continuous silicon carbide (SiC) fibers was examined using a liquid pressing process. We fabricated uniformly dispersed SiC fiberAZ91 composites using a liquid phase pressing process. Furthermore, the precipitates were controlled through heat treatment. As a continuous Mg2Si phase was formed at the interface between the SiC fiber and the AZ91 matrix alloy, the interfacial bonding strength was improved. The tensile strength at room temperature of the prepared composite was 479 MPa, showing excellent mechanical properties.

특집: 미래주도형 성형공정과 수치 해석기술 - 비정질 합금 온간 성형 공정에서의 미세 조직 연계 해석 기술

  • Lee, Gwang-Seok;Jeon, Hyeon-Jun
    • 기계와재료
    • /
    • v.23 no.3
    • /
    • pp.16-29
    • /
    • 2011
  • 결정 합금 대비 비정질 합금은 높은 경도를 갖기 때문에 마모 저항성도 좋고 내부 식성 등 환경에 대한 저항성도 월등하며, 또한 과냉된 액상 상태까지 재가열하게 되면 낮은 점성도를 갖게 되므로 복잡한 3차원적인 형상을 가지는 부품을 환경에 대한 저항성, 피로 저항성, 강도 및 경도 등을 모두 고려하여 높은 정밀도를 가지고 제조하는 것이 가능하므로 우수한 물성을 갖는 구조 및 기능성 재료로의 다양한 응용이 타진되고 있다. 이러한 비정질 합금의 변형 거동에 대한 연구는 대부분 유리 천이 온도 이하에서의 전단 및 파단에 이르는 이른바 불균일 변형(Inhomogeneous Deformation) 거동에 대한 이해를 위한 실험 및 해석적 연구에 집중되어 왔다. 반면 상업화의 기반이 되는 고상 기반 2차 정형 성형은 과냉 액상 영역에서의 구조 완화 및 결정화롤 대표되는 미세 구조 제어 균일 변형(Homogeneous Deformation)에 대한 이해 없이는 불가능하므로, 이러한 관점에서 비정질 합금 특유의 점성 유동 특성을 이용한 균일 변형 응용 예시 및 미세구조 변화 연계 해석 기술의 현황을 소개하고자 한다.

  • PDF

Fabrication of Organic-Inorganic Nanocomposite Blade for Dicing Semiconductor Wafer (반도체 웨이퍼 다이싱용 나노 복합재료 블레이드의 제작)

  • Jang, Kyung-Soon;Kim, Tae-Woo;Min, Kyung-Yeol;Lee, Jeong-Ick;Lee, Kee-Sung
    • Composites Research
    • /
    • v.20 no.5
    • /
    • pp.49-55
    • /
    • 2007
  • Nanocomposite blade for dicing semiconductor wafer is investigated for micro/nano-device and micro/nano-fabrication. While metal blade has been used for dicing of silicon wafer, polymer composite blades are used for machining of quartz wafer in semiconductor and cellular phone industry in these days. Organic-inorganic material selection is important to provide the blade with machinability, electrical conductivity, strength, ductility and wear resistance. Maintaining constant thickness with micro-dimension during shaping is one of the important technologies fer machining micro/nano fabrication. In this study the fabrication of blade by wet processing of mixing conducting nano ceramic powder, abrasive powder phenol resin and polyimide has been investigated using an experimental approach in which the thickness differential as the primary design criterion. The effect of drying conduction and post pressure are investigated. As a result wet processing techniques reveal that reliable results are achievable with improved dimension tolerance.