• Title/Summary/Keyword: 압축성형

검색결과 496건 처리시간 0.028초

Three-Dimensional Finite Element Analysis of compression Molding of Sheet Molding Compound (SMS 압축성형공정의 3차원 유한요소해석)

  • 김수영;임용택
    • Transactions of Materials Processing
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    • 제4권1호
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    • pp.39-47
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    • 1995
  • The compression molding of SMC (sheet molding compund) at room temperature was analyzed based on rigid-viscoplastic approach by three dimensional finite element program. The developed program was tested by solving the three dimensional compression of wedge type specimens of aluminum alloys at various processing conditions. The simulation results were compared well to the experimental results available in the literature. based on this comparison the program was proved to be valid and was further applied in solving compression molding of SMC, which is a thermosetting material reinforced with chopped fiber glass. To investigate the effects of friction conditions and mold closing speeds for compression molding of SMC charge at room temperature, compressions of the cylindrical and rectangular shaped SMC were analyzed for various friction conditions and mold closing speeds. The calculated load values were compared to the experimental results for the compression molding of cylindrical specimen.

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Effects of Molding Condition on Surface Unevenness of GFRP Composites in Compression Molding (GFRP 복합재료의 압축성형에서 표면요철에 미치는 성형조건의 영향)

  • Kim, Hyoung-Seok;Kim, Jin-Woo;Kim, Yong-Jae;Lee, Dong-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • 제34권11호
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    • pp.1649-1657
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    • 2010
  • We have investigated the unexpected phenomena on the surface of molded GFRP composites. The major cause of the unevenness, as a result of which the surface becomes rough, is a shrinking of the matrix in the process of holding pressure and cooling temperature. The higher holding pressure load in a molding process and the lower demolding temperature in an annealing experiment, the better GFRP composites moldings improved its appearance. In addition, by taking the holding pressure and demolding temperature into consideration, we evaluate the process that causes the surface unevenness and the variation in the fiber projection height.

모델 재료를 이용한 대형 개방형 단조품의 성형에 관한 연구

  • Lee, Geun-An;Im, Yong-Taek;Lee, Jong-Su;Hong, Seong-Seok;Jo, Nam-Chun
    • Transactions of Materials Processing
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    • 제1권2호
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    • pp.52-62
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    • 1992
  • 본 연구에서는 모델재료를 이용한 모사실험을 통하여 고온의 강을 단조하였을 때의 유동과 변형 그리고 하중을 검토하고, 이어 성형에 관한 연구를 하였다. 모델재료인 플라스티신은 고용의 강을 모사하는데 많이 쓰이는데, 실험을 통하여 플라스티신과 강과의 변형저항식을 비교 검토하였다. 이 실험결과 상사성이 어느정도 일치함을 알았고, 이 상사성 결과를 이용하여 실제와 모델사이의 하중과 응력비를 검출하였다. 이로써 플라스티신을 이용한 단조 압축 실험을 통하여 실제의 하중을 예측하였다. 또한 예비 성형체를 설계하기 위하여 앞서 실험한 결과들을 이용하여 초기의 실린더의 체적과 치수를 결정하고 이에 단계에 따른 성형과정을 통하여 예비 성형체를 만들었는데, 이는 제한된 용량으로 성형하여야 하는 문제를 해결하기 위함이었다. 실험 결과 8단계에 따른 성형과정에 의해 우리가 원하는 대형 단조품을 성형할 수 있음을 알았다.

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Evaluation of Compression Index for Natural Clay Using the Compression Characteristic of Reconstituted Clay (재성형점토의 압축특성을 이용한 자연점토의 압축지수 추정)

  • Hong, Sung-Jin;Kim, Dong-Hee;Lee, Moon-Joo;Jie, Hong-Keun;Lee, Woo-Jin
    • Journal of the Korean Geotechnical Society
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    • 제29권3호
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    • pp.5-13
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    • 2013
  • The compression index, representing the compressibility of clay, is generally obtained from the consolidation test, or predicted by empirical correlations using soil properties. However, empirical methods have regional limitations, because the compression index is affected not only by soil properties but also by site characteristics, such as deposition conditions and stress history. In this study, a method evaluating the compression index from typical soil properties is suggested using the characteristics of reconstituted clay. By analyzing the consolidation test results of Busan clay, the suggested method is verified, and the analysis of prediction error is carried out. It is shown that the proposed method evaluates the compression index more accurately than empirical methods previously suggested. The prediction errors occur by assumption, and are inversely proportional to $e_{cross}/e_0$, obviously.

The Behavior of Shrinkage on PMMA in Injection Compression Molding (사출압축성형시 PMMA 재료의 성형수축거동)

  • Choi Y.S.;Kang C.M.;Jeong Y.D.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.589-592
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    • 2005
  • Molding shrinkage s variation is one of the problems to be solved in conventional injection molding. Despite many trying-out has been to solve these, intrinsic causes of shrinkage such as orientation and thermal exchange between melt and mold has yet not solved. For reducing shrinkage and residual stress on molding, injection compression molding process was invented. In this study, experiments about effect of injection compression molding's parameters on shrinkage of molding were conducted with PMMA and compared with conventional injection molding's shrinkage. Before the injection compression molding experiment, molding shrinkage rate was predicted by analyzing pvT graph and was compared with the results of experiment. The shrinkage rate of injection compression molding was lower than convention injection molding' one but was different from the predicted shrinkage. The reason was observed that experiment mold as not positive type, flowing backward of melt into nozzle and unreasonable mechanism of injection molding machine.

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Forming Limit Evaluation of Copper Alloy for Liquid Rocket Combustion Chamber (액체로켓 연소기용 구리합금의 성형한계성 평가)

  • Ryu, Chul-Sung;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 한국추진공학회 2007년도 제29회 추계학술대회논문집
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    • pp.194-197
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    • 2007
  • The dome stretching and tension test have been made to obtain a forming limit curve(FLC) for the copper alloy which is used for manufacturing the regenerative cooling chamber. For experimental survey of the forming limit curve, we have used in-plane tension specimen to obtain tension-compression strain state and also out of plane specimen to obtain tension-tension strain state through dome stretching test. All specimens are divided into longitudinal and radial direction specimens by the manufacturing method. The test results shows that in tension-tension region, copper alloy possesses a maximum major strain of 62.3% and maximum minor strain of 58.6%. In the tension-compression region, maximum major strain is 60.5% and maximum minor strain is 25.8%.

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Buckling Analysis of Pultruded Members under Axial Compression (축방향 압축력을 받는 인발성형부재의 좌굴해석)

  • Lee, Seung Sik;Back, Sung Yong
    • Journal of Korean Society of Steel Construction
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    • 제18권5호
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    • pp.615-624
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    • 2006
  • In the present paper, an extended composite beam theory that has no restriction on the lay-up and can account for Poisson effect which is significant for composite materials is proposed. Buckling equations for composite thin-walled members which are subjected to axial compression are derived based on the composite beam theory. In order to check the validity of the derived buckling equations, the results of experiments on the flexural-torsional buckling of vinylester/E-glass and polyester/E-glass pultruded T-section members and the flexural buckling of vinylester/E-glass pultruded H-section members are used as numerical examples. The comparison of the analytical results to the experimental and FE analysis results reveals that the proposed buckling equations predict the buckling loads of pultruded members conservatively by about 7%.

An Evaluation of Axial Compressive Strength in Steel Stud (스틸스터드의 압축내력 평가)

  • Shin, TaeSong
    • Journal of Korean Society of Steel Construction
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    • 제10권4호통권37호
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    • pp.677-689
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    • 1998
  • In relation to concentrically loaded compression, this research is to describe, analyze, and evaluate the design strength in steel stud. The similarity and difference among load and resistance factor design specification for cold-formed steel structural members (AISI), cold-formed thin gauge members and sheeting (EC3 part 1.3), and German draft (DASt-Richtlinie 016) are introduced, discussed, and systematically evaluated. Especially, the effective width and global instability problems (flexural buckling and torsional flexural buckling) are here implied in this research. The design axial strength by dual standards (AISI and EC3) is calculated and compared using the example.

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