• Title/Summary/Keyword: 압입자

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An Indentation Theory Based on FEA Solutions for Property Evaluation (유한요소해에 기초한 물성평가 압입이론)

  • Lee, Hyeong-Il;Lee, Jin-Haeng
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.11
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    • pp.1685-1696
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    • 2001
  • A novel indentation theory is proposed by examining the data from the incremental plasticity theory based finite element analyses. First the optimal data acquisition location is selected, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five. Numerical regressions of obtained data exhibit that strain hardening exponent and yield strain are the two main parameters which govern the subindenter deformation characteristics. The new indentation theory successfully provides the stress-strain curve with an average error less than 5%.

Enhanced Spherical Indentation Techniques for Rubber Property Evaluation (향상된 구형압입 고무 물성평가법)

  • Hwang, Kyu-Min;Oh, Jopng-Soo;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1357-1365
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    • 2009
  • In this study, we enhance the numerical approach of Lee et al.$^{(1)}$ to spherical indentation technique for property evaluation of hyper-elastic rubber. We first determine the friction coefficient between rubber and indenter in a practical viewpoint. We perform finite element numerical simulations for deeper indentation depth. An optimal data acquisition spot is selected, which features sufficiently large strain energy density and negligible frictional effect. We then improve two normalized functions mapping an indentation load vs. deflection curve into a strain energy density vs. first invariant curve, the latter of which in turn gives the Yeoh-model constants. The enhanced spherical indentation approach produces the rubber material properties with an average error of less than 3%.

Some Remarks on the Spherical Indentation Theory (구형 압입이론에 관한 고찰)

  • Lee, Jin-Haeng;Lee, Hyeong-Il;Song, Won-Geun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.714-724
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    • 2001
  • In this work, some inaccuracies and limitation of prior indentation theory, which is based on the deformation theory of plasticity and experimental observations, are first investigated. Then effects of major material properties on the configuration of indentation load-deflection curve are examined via incremental plasticity theory based finite element analyses. It is confirmed that subindenter deformation and stress-strain distribution from the deformation theory of plasticity are quite dissimilar to those from incremental theory of plasticity. We finally suggest the optimal data acquisition location, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five.

Comparison of Indentation Characteristics According to Deformation and Incremental Plasticity Theory (변형 및 증분소성이론에 따른 압입특성 비교)

  • Lee, Jin-Haeng;Lee, Hyung-Yil
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.177-184
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    • 2000
  • In this work, some inaccuracies and limitation of prior indentation theory, which is based on the deformation theory of plasticity and experimental observations, are first investigated. Then effects of major material properties on the configuration of indentation load-deflection curve are examined via incremental plasticity theory based finite element analyses. It is confirmed that subindenter deformation and stress-strain distribution from the deformation theory of plasticity are quite dissimilar to those from incremental theory of plasticity. We finally suggest the optimal data acquisition location, where the strain gradient is the least and the effect of friction is negligible. This data acquisition point increases the strain range by a factor of five.

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Evaluation of Thin Film Residual Stress through the Analysis of Stress Relaxation Path and the Modeling of Contact Morphology (응력완화 경로분석과 압입자/시편간 접촉형상 모델링에 바탕한 박막재료의 국소 잔류응력 평가)

  • Lee, Yun-Hee;Kim, Sung-Hoon;Jang, Jae-Il;Kwon, Dong-Il
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.237-242
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    • 2001
  • Residual stress is a dominant obstacle to efficient production and safe usage of products by reducing the mechanical strength and failure properties. Especially, it causes interfacial failure and substrate deflection in the case of thin film. So, the exact evaluation and optimum control of thin film residual stress is indispensable. However, hole drilling or X-ray diffraction techniques have some limits in application to thin film. And, curvature technique for thin film materials cannot give the information about local stress variation. Therefore, we applied the nanoindentation technique in evaluating the thin film residual stress. In this study, we modeled the change of indentation loading curve for residually stressed and stress-free thin films during stress relaxation. The value of residual stress was directly related to the indentation depth change by relaxation. The residual stress from nanoindentation analysis was consistent with the result from curvature technique.

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Elastic Properties Evaluation of Thin Films on Flexible Substrates with Consideration of Contact Morphology in Nanoindentation (나노압입시험에서의 접촉형상 보정을 통한 유연소자 박막의 탄성특성 평가)

  • Kim, Won Jun;Hwang, Gyeong-Seok;Kim, Ju-Young;Kim, Young-Cheon
    • Journal of the Microelectronics and Packaging Society
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    • v.27 no.3
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    • pp.83-88
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    • 2020
  • The evolution of smartphones has led to numerous researches in the mechanical behavior of flexible devices. Due to the nano-size of the thin flexible film, nanoindentation is widely used to evaluate its mechanical behaviors, such as elastic modulus, and hardness. However, the commonly used Oliver-Pharr method is not suited for analyzing the indentation force-depth curves of hard films on soft substrates, as the effects of soft substrate is not considered theoretically. In this study, the elastic modulus of the thin film was evaluated with references to other reported models which include the substrate effect, and with calibration of the indentation depth for the pile-ups between the indenter and test surface. We fabricated test samples by deposition of amorphous metal film on polyimide and silicon wafers for verification of modified models.

A Study on Utilizing Instrumented Indentation Technique for Evaluating In-field Integrity of Nuclear Structures (원전 구조물의 가동 중 건전성 평가를 위한 연속압입시험법의 활용에 관한 연구)

  • Song, Won-Seok;Kim, Seung-Gyu;Ahn, Hee-Jun;Kim, Kwang-Ho;Kwon, Dongil
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.165-172
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    • 2013
  • Power generating unit structures are designed and built to meet standard to secure its safety for expected life time. As the structures have been exposed to combined environment, degradation of structure material is accelerated and it can cause unexpected damage; evaluating precise mechanical properties of weak site like welded area is an essential research area as it is directly connected to safety issues. Existing measuring technique like tensile test requires specific size in testing specimen yet it is destructive method which is hard to apply on running structures. To overcome above mentioned limitation, IIT is getting limelight as it is non-destructive and simple method. In this study, latest technique is introduced to evaluate tensile property and residual stress by analyzing stress field occurs under the indenter while IIT is performed. Test on welded area, the weak site of nuclear structures have been practiced and confirmed that IIT can be usefully applied to evaluate integrity in industry.

Development and its Performance Evaluation of a Depth-Sensing Micro-Indentation Testing Device (깊이 측정이 가능한 마이크로 압입 시험기 개발 및 성능평가)

  • Chung, Chin-Sung;Kim, Ho-Kyung
    • Tribology and Lubricants
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    • v.25 no.3
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    • pp.163-170
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    • 2009
  • We developed a compact micro indentation testing device (designated SNUT) which is capable to measure Young's modulus of a sample using depth and applied load data during indentation. Performance of this device was evaluated using pure Ti, pure Ni, and die steel (SKD11). As a result of analysing the indentation test data, the frame compliance $C_f$ was found to influence mainly the modulus by 80% among several factors affecting accuracy of Young's modulus. Project area, which was determined by indirect indentation method, was modified using direct SEM observation. Finally, Young's modulus error was reduced to 5% after taking into consideration the frame compliance and modified projected area from 80% error without any these two correction factors. The performance of SNUT and MTS instruments was compared using same specimen (pure Ti).

Novel Porous Materials Prepared by Repeated Directional Crystallization of Solvent (용매의 반복 방향성 결정화를 통해 제작된 새로운 다공성재료)

  • Kim, Hyun Jin;Lee, Jonghwi
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.151-156
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    • 2015
  • Herein, novel porous structures were fabricated from monomer solutions of dimethylsiloxane and benzene by directional crystallization in twice. First, a honeycomb-like structure was fabricated by $1^{st}$ directional crystallization of solvent. By infiltration of the solution and subsequent $2^{nd}$ directional crystallization, novel structures of different pores in the honeycomb-like structure were fabricated. The porous materials prepared by the repeated directional crystallization have higher indentation modulus and hardness than those of the samples prepared by single directional crystallization. When a higher solution concentration was used in $2^{nd}$ directional crystallization, the maximum increase (indentation modulus: 2140% increase, indentation hardness: 2330% increase) was obtained. On the other hand, porosity and contact angle were lower in the samples from $2^{nd}$ directional crystallization than those from $1^{st}$ directional crystallization. A large decreases was observed, when a relatively high concentration was used in $2^{nd}$ directional crystallization (porosity: 21% decrease, contact angle: 36% decrease).

Fabrication of Micro Shapes (or Advanced Materials by ELID Grinding (ELID 연삭에 의한 고경도 재료의 미소형상가공)

  • Qian, Jun;Ohmori, Hitoshi;Kim, Gyung-Nyun;Jeong, Hae-Do;Kato, Teruko
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.3
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    • pp.122-128
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    • 2000
  • 세라믹, 다이야몬드등과 같은 고경질재료에 대한 미소형상의 가공은 대단히 어렵고 일반적인 방법으로는 상당한 시간을 요구한다. 이러한 재료의 고능률 가공을 실현하기 위하여, 메탈본드 다이야몬드휠에 전해 인프로세스 드레싱(Electrolytic In-Process Dressing)을 적용한 연삭을 머시닝센타에서 시도하였다 본 연구에서, 메탈본드 다이야몬드휠은 전기방전에 의하여 고능률로 트루잉(truing)되었다. 알루미나 세라믹의 핀선단($\phi$50$\mu\textrm{m}$)과 로커웰 경도측정기의 다이야몬드 압입자(indenter)($\phi$40$\mu\textrm{m}$)를 ELID연삭에 의하여 창성하였다. 그 결과를 본 논문에서 보고한다.

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