• Title/Summary/Keyword: 압입시험

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Application of Nanoindentation Technique for Characterizing Surface Properties of Carburized Materials (침탄 처리 소재의 표면 분석을 위한 나노압입시험법의 응용)

  • Choi, In-Chul;Oh, Myung-Hoon
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.3
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    • pp.139-149
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    • 2022
  • In the automobile and shipbuilding industries, various materials and components require superior surface strength, excellent wear resistance and good resistance to repeated loads. To improve the surface properties of the materials, various surface heat treatment methods are used, which include carburizing, nitriding, and so on. Among them, carburizing treatment is widely used for structural steels containing carbon. The effective carburizing thickness required for materials depends on the service environment and the size of the components. In general, however, there is a limit in evaluation of the surface properties with a standardized mechanical test method because the thickness or cross-sectional area of the carburized layer is limited. In this regard, the nanoindentation technique has lots of advantages, which can measure the mechanical properties of the material surface at the nano and micro scale. It is possible to understand the relationship between the microstructural change in the hardened layer by carburizing treatment and the mechanical properties. To be spread to practical applications at the industrial level, in this paper, the principle of the nanoindentation method is described with a representative application for analyzing the mechanical properties of the carburized material.

Effect of Pile Driving Energy on Steel Pipe Pile Capacity in Sands (모래지반에서 말뚝의 항타에너지가 강관말뚝의 지지력에 미치는 영향)

  • 백규호
    • Journal of the Korean Geotechnical Society
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    • v.17 no.6
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    • pp.99-110
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    • 2001
  • Open-ended pipe piles are often used for the foundations of both land and offshore structures because of their relatively low driving resistance. In this study, load tests were performed on model pipe piles installed in calibration chamber samples in order to investigate the effects of pile installation method on soil plugging and bearing capacity. Results of the test program showed that the incremental filling ratio (IFR), which is used to indicate the degree of soil plugging in open-ended piles, decreased (i) with increasing hammer weight for the same driving energy and (ii) with increasing hammer weight at the same fall height. The base and shaft resistance of the piles were observed to increase (i) with increasing hammer weight for the same driving energy and (ii) with increasing hammer weight at the given same fa11 height. The jacked pile was found to be have higher bearing capacity than an identical driven pile under similar conditions, mostly due to the more effective development of a soil plug in jacking than in driving.

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Determining Mechanical Properties of ZrO2 Composite Ceramics by Weibull Statistical Analysis (와이블 통계 해석에 의한 ZrO2 복합 세라믹스의 기계적 특성)

  • Kim, Seon Jin;Kim, Dae Sik;Nam, Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.955-962
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    • 2015
  • The Vickers test can be used for all types of materials, and it has one of the widest scales among hardness tests. The hardness may be considered as a probability variable when evaluating the mechanical properties of materials. In this study, we investigate the statistical properties of the bending strength and Vickers hardness in $ZrO_2$ monolithic and $ZrO_2/SiC$ composites depending on the amount of $TiO_2$ additives. The bending strength and Vickers hardness were found to agree well with the Weibull probability distribution. We evaluate the scale parameter and shape parameter in as-received $ZrO_2$ and $ZrO_2/SiC/TiO_2$ ceramics, as well as their heat treated ceramics. We also evaluate the parameters in accordance with the increase in in the indentation load.

Distortion Analysis for Outer Ring of Automotive Wheel Bearing (자동차용 휠 베어링 외륜의 변형 해석)

  • Lee, Seung Pyo;Kim, Bong Chul;Lee, In Ha;Cho, Young Geol;Kim, Yong Chan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1613-1618
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    • 2012
  • The wheel bearing is one of the important parts in a vehicle for translating power and bearing weight. When it is mounted on the knuckle by using bolts, the distortion of the outer ring including the seal mounting point and raceway occurs. In this study, a numerical analysis was performed to analyze the distortion of the outer ring by using a finite element method. The commercial software MSC.MARC was used for this purpose. Elastoplastic and contact analysis were carried out to compute the clamping behavior of the outer ring, bolts, and knuckle. Because the concavity on the flange of the outer ring affects the deformation, its effect was considered. To verify the reliability of this study, the roundness of the outer ring was measured. The experimental results were comparatively in agreement with the computational results.

Macroscopic High-Temperature Structural Analysis of PHE Prototypes Considering Weld Material Properties (용접 물성치를 고려한 공정열교환기 시제품의 거시적 고온구조해석)

  • Song, Kee-Nam;Hong, Sung-Deok;Park, Hong-Yoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.9
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    • pp.1095-1101
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    • 2012
  • A process heat exchanger (PHE) in a nuclear hydrogen system is a key component that transfers the large amount of heat generated in a very high temperature reactor (VHTR) to a chemical reaction that yields a large quantity of hydrogen. A performance test on a small-scale and a medium-scale PHE prototype made of Hastelloy$^{(R)}$-X is being conducted on in a small-scale nitrogen gas loop at the Korea Atomic Energy Research Institute. Previous research on the macroscopic high-temperature structural analysis of PHE prototypes had been performed using base material properties owing to a lack of weld material properties. In this study, macroscopic high-temperature structural analyses considering the weld material properties were performed and the results were compared with those of a previous study.

Contact fatigue and strength degradation in dental ceramics (치아용 세라믹스에서의 접촉피로 및 강도저하)

  • 정연길;이수영;최성철
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.9 no.5
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    • pp.527-533
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    • 1999
  • Hertzian indentation tests with spherical indenters in water were conducted to examine the contact fatigue in three dental ceramics, such as feldspathic porcelain, micaceous glass-ceramic (MGC) and glass-infiltrated alumina, which was used as dental restorations, and evaluated the effect of contact damage on strength. Initial damage was dependent of microstructure, showing cone cracks of brittle behavior in the feldspathic porcelain and deformation of quasi-plastic behavior in the MGC, with an intermediate case in the glass-infiltrated alumina. However, as increasing the number of cyclic loading (n=1~n =$10^6$)all materials showed an abrupt strength degradation, at which fracture was originated from damage in the contact fatigue. There were two strength degradation with increasing the number of cyclic loading in specific loads (200N, 500N, 1000N):first was from the cone cracks, and second was from the radial cracks created by cyclic loading. The radial cracks, once formed, led to rapid degradation in strength properties, Finally the material was failed at the high number of cyclic loading. Strength degradation with indentation load at fixed number of cyclic loading indicated that the feldspathic porcelain should be highly damage tolerant to the contact fatigue.

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Forensic Engineering Study on Assessment of Damage to Pressure Vessel Because of CNG Vehicle Explosion (CNG 차량 폭발의 용기 손상 평가에 관한 법공학적 연구)

  • Kim, Eui-Soo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.439-445
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    • 2011
  • Forensic Engineering is the art and science of professionals qualified to serve as engineering experts in courts of law or in arbitration proceedings. Buses using compressed natural gas (CNG) trend to be extended in use internationally as optimal counterplan for reducing discharge gas of light oil due to high concern about environment. However, CNG buses have to be equipped with composite pressure vessels (CPVs); since the CPVs contain compressed natural gas, the risks in the case of accident is very high. Hence, the investigation of such accidents is usually associated with engineering analysis. Among the possible reasons for such CNG explosion accidents is vehicle fire and vessel fracture. By conducting formal inspection and engineering tests, in this study, the cause of vessel explosion is investigated by analyzing the failure mechanism by fractography and by comparing the material properties of a reference part with those of a problem part by adopting instrumented indentation technique.

Pore Characteristics of Stainless Steel Slag AOD Blended Cement Pastes by Carbonation Curing (스테인리스 스틸 슬래그 AOD 혼입 시멘트 페이스트의 탄산화 양생에 의한 공극특성)

  • Hwang, Chul-Sung;Park, Kyoung Tae;Choi, Young Cheol
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.3
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    • pp.90-96
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    • 2018
  • In this study, the mechanical and micro-structural change of cement pastes incorporating Stainless-Steel Slag Argon Oxygen Decarburization Slag (STS-A) containing ${\gamma}-C_2S$ as a carbon capture materials were investigated with carbonation curing condition. ${\gamma}-C_2S$ is non-hydraulic, therefore does not react with water. But ${\gamma}-C_2S$ has a reactivity under carbonation curing condition with water. The reaction products fill up the pore in pastes. The microstructure of STS-A blended cement pastes could be densified by this reaction. The pore structure of cement pastes incorporating STS-A was measured using mercury intrusion porosimetry (MIP) after carbonation curing ($CO_2$ concentration is about 5%). Also the fractal characteristics were investigated for the effect of carbonation curing on the micro-structural change of paste specimens. From the results, the compressive strength of carbonated specimens incorporating STS-A increased and pore-structure of carbonated paste is more complicated.

Evaluation of Buckling in Prestressed Composite Truss Girder using ADINA Structure Analysis (ADINA 구조해석을 이용한 PCT 거더교 좌굴 평가에 관한 연구)

  • Kim, Eui Soo;Kim, Jong Hyuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1415-1421
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    • 2013
  • Recently, to resolve problems regarding legal liability for accidents and disasters, various simulation techniques such as F.E.M. and F.V.M. have been used in the field of forensic engineering. In this study, we performed mechanical structure analysis using ADINA to investigate the cause of bridge collapse accidents. Such accidents occurred owing to modified and missing processes in comparison with the original design while filling with concrete. Modified and missing processes cause buckling of the upper plate and twisting of the main girder. Through this study, we determine the exact cause of bridge collapse by comparing the evaluation of the structure stability of the original design with the evaluation of the structure stability of the modified and missing process using ADINA structure analysis. Hence, this result indicates that buckling prediction through FEA is the most effective method.

저점착 코팅의 접합특성 평가방법 개발

  • Kim, Yu-Seop;Jo, Hui-Jae;Lee, Hak-Yeong;Jeong, Yong-Chan;Lee, Su-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.42.2-42.2
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    • 2018
  • 신도시 및 대규모 도시 개발이 진행됨에 따라 안정적이고 효율적인 전력 공급을 위해 다수의 지상 배전함이 설치되고 있으며, 이에 따라 불법 광고물 및 스티커의 부착으로 인한 문제가 발생하고 있다. 이를 해결하기 위하여 여러 기관 및 산업체에서는 부착 방지용 코팅 도료 및 시트에 대하여 다양한 연구개발을 진행하고 있으며, 현장에 적용 된 다수의 제품이 존재한다. 하지만 현재 대부분의 제품들은 약 1년 정도의 시간이 지나면 부착 방지 기능을 상실하며, 도료와 기판 또는 시트와 기판 사이의 박리가 일어나 도시의 미관을 더욱 해치는 결과를 초래하고 있다. 이러한 원인으로는 부착력(Peel resistance, N/cm)을 측정하는 기존의 제시된 방법(KS T 1028, Peel test)으로는 정확한 측정이 어렵기 때문에 제품 선별에 어려움이 있다. 일반 기판의 경우 규격에서 요구하는 각도($90^{\circ}$, $180^{\circ}$)가 잘 유지되어 정밀한 부착력 측정이 가능하지만, 저점착 기능성 코팅소재(Anti-adhesion coating)의 경우 부착 자체가 어렵기 때문에 요구 각도를 유지하기 어려워 정밀한 측정을 할 수 없다. 이러한 문제점들을 해결하고자 압입자(Probe)를 이용한 새로운 평가 장치와 방법(Tack test)을 개발 및 제시하였다. 평가 지표로는 최대 점착력(Adhesive force, N), 최대 점착력일 때 점착제가 늘어난 총 길이(Extension of adhesive, mm), 탈착 에너지(Energy, J)가 있으며, 인가하는 힘(N)이 커질수록, 탈착 속도(Velocity)가 빨라질수록 평가 지표 모두 값이 상승하는 경향성을 보인다. 각 시험방법(Peel test, Tack test)에 대한 테이프류 점착제와 기판과의 결합이 끊어지는(Debonding, 탈착) 메커니즘(Mechanism)은 점착제 기공(Cavity)의 형성, 결합이 끊어지는 힘(Debonding force, N), 힘의 평형(Force balance)로 설명 가능하며, 상호간의 관계성을 도출한다. 이와 같은 평가 지표를 활용하여 저점착 기능성 코팅소재에 대해 정밀한 평가를 하는 것으로, 향후 개발될 다양한 제품에 대한 성능 분별력을 높이고, 현장에 적용 될 제품들의 성능을 끌어 올려 기존에 발생한 다양한 문제점들을 해결 할 수 있다.

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