• Title/Summary/Keyword: 알루미나 세라믹

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High Thermal Conductivity h-BN/PVA Composite Films for High Power Electronic Packaging Substrate (고출력 전자 패키지 기판용 고열전도 h-BN/PVA 복합필름)

  • Lee, Seong Tae;Kim, Chi Heon;Kim, Hyo Tae
    • Journal of the Microelectronics and Packaging Society
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    • v.25 no.4
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    • pp.95-99
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    • 2018
  • High thermal conductivity films with electrically insulating properties have a great potential for the effective heat transfer as substrate and thermal interface materials in high density and high power electronic packages. There have been lots of studies to achieve high thermal conductivity composites using high thermal conductivity fillers such alumina, aluminum nitride, boron nitride, CNT and graphene, recently. Among them, hexagonal-boron nitride (h-BN) nano-sheet is a promising candidate for high thermal conductivity with electrically insulating filler material. This work presents an enhanced heat transfer properties of ceramic/polymer composite films using h-BN nano-sheets and PVA polymer resins. The h-BN nano-sheets were prepared by a mechanical exfoliation of h-BN flakes using organic media and subsequent ultrasonic treatment. High thermal conductivities over $2.8W/m{\cdot}K$ for transverse and $10W/m{\cdot}K$ for in-plane direction of the cast films were achieved for casted h-BN/PVA composite films. Further improvement of thermal conductivity up to $13.5W/m{\cdot}K$ at in-plane mode was achieved by applying uniaxial compression at the temperature above glass transition of PVA to enhance the alignment of the h-BN nano-sheets.

The Design of Small Size and High Gain Chip Ceramic Dielectric Antenna for Bluetooth Application (소형 고이득 Bluetooth용 칩형 유전체 안테나 설계)

  • 문정익;박성욱;이덕재;왕영성;이충국
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.12 no.6
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    • pp.983-993
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    • 2001
  • This paper proposed a novel chip type ceramic dielectric antenna by using the advanced meander line technique that the radiational metals are formed on the face of ceramic dielectric(8$\times$4$\times$1.5 mm, alumina) and both faces of substrate(1.0 mm thickness, FR-4). The performance of the antenna model has a good agreements between measurements and computed results. Resultly, it has a 10 dB return-loss bandwidth(2.4∼2.4835 GHz) and 1.7 dBi measured radiation gain for Bluetooth application. The proposed antenna model can overcome the limited radiation of the small-sized antenna.

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A Study on the Ultrasonic Machining Characteristics of Alumina Ceramics (알루미나 세라믹의 초음파가공 특성 연구)

  • Kang, Ik-Soo;Kang, Myung-Chang;Kim, Jeong-Suk;Kim, Kwang-Ho;Seo, Yong-Wie
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.1
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    • pp.32-38
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    • 2003
  • Engineering ceramics have many unique characteristics both in mechanical and physical properties such as high temperature hardness, high thermal, chemical and electrical resistance. However, its machinability is very poor in conventional machining due to its high hardness and severe tool wear. In the current experimental study alumina($Al_2O_3$) was ultrasonically machined using SiC abrasives under various machining conditions to investigate the material removal rate and surface quality of the machined samples. Under the applied amplitude of 0.02mm, 27kHz frequency, three slurry ratios (abrasives water by weight) of 11, 13 and 15 with different tool shapes and applied pressure levels, the machining was conducted. Using the mesh number of 240 abrasive, slurry ratio of 11 and static pressure of $25kg/cm^2$, maximum material removal rate of $18.97mm^3/mm$ was achieved with mesh number of 600 SiC abrasives and static pressure of $30kg/cm^2$, best surface roughness of $0.76{\mu}m$ Ra was obtained.

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A Study on the Optimal Grinding Condition of Ceramics using the Design of Experiments (실험 계획법을 이용한 세라믹 재료의 최적 연삭 조건에 관한 연구)

  • Jeong, Eul-Seop;Kim, Seong-Cheong;So, Ui-Yeol;Lee, Geun-Sang
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.8
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    • pp.141-146
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    • 2002
  • This paper has studied to obtain the grinding characteristics and optimal grinding conditions of ceramic materials in the grinding with diamond wheel by design of experiments. The load on wheel by varying the feed rate was related with the surface roughness due to the minute destruction phenomenon of grains for the $Si_3\;N_4\;and\;ZrO_2$. The depth of cut is related with the surface roughness because the grinding is carried out by grain shedding process due to the brittle fracture phenomenon for the $A1_2\;O_3$. The major factors affecting the surface roughness and the optimum grinding conditions were obtained with minimum experiments using design of experiments.

A Characteristics Surface Modification by Thermal Spraying (용사법에 의한 표면개질 특성)

  • 양병모;박경채
    • Journal of Welding and Joining
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    • v.14 no.2
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    • pp.19-27
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    • 1996
  • 재료의 표면개질은 표면층의 조직변화에 대한 개질법과 표면피복에 의한 개질 법으로 나눌 수 있다. 조직변화에 의한 개질법으로는 침탄, 질화, 이온주입 및 금속 확산 등이 있고, 표면피복에 의한 개질법으로는 도장, 도금, 육성용접, 물리증착(PVD) 및 화학증착(CVD) 등이 있는데, 용사법은 표면피복에 의한 개질법에 속한다. 용사기술 은 비교적 최근에 발달된 표면피복 기술로서 그림1과 같이 플라즈마, 가스화염 또는 아크열원을 이용하여 금속 또는 비금속 재료를 용융 혹은 반용융 상태로 모재에 고속 도로 분사하여 충돌 적층시켜 피복하는 공정으로 다른 표면개질기술에 비해서 여러 가지 잇점을 가지고 있다. 이것은 거의 모든 재질의 모재(금속, 세라믹, 유기재료 등) 에 대해 피막의 형성이 가능하고, 용사재료의 종류도 다양하다(금속, 합금, 각종 세라 믹, 플라스틱, 각종 복합재료 등). 또한 노재크기의 제한이 없고, 대형의 재료에 대해 서 한정된 부위의 피복이 가능하며, 모재의 열영향이 적고, 피막의 형성속도가 다른 피막법에 비해 빠른 장점을 가지고 있다. 그 예로 알루미나(Al$_{2}$O$_{3}$)를 피복할 경우 화학증착(CVD)법에 의해서는 피막형성 속도가 약 2 * $10^{-4}$mm/min 인데 비해 용사법에 의해서는 약 7.5 * $10^{-1}$mm/min로 매우크다. 이와같은 많은 장점을 갖고있는 용사법을 이용한 표면개질에 대해 본 기술보고에서 서술하고자 한다.

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Asymmetric Creep Behavior of Ceramics (세라믹의 비대칭 크리프 거동)

  • Lim, H.J.;Jung, J.W.;Han, D.B.;Kim, K.T.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.10
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    • pp.3105-3112
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    • 1996
  • Asymmetric creep behaviors of ceramics under high temperature were investigated. Based on the Norton's power-low creep equation, multidirectional creep equations were proposed for general geometric loading conditions. The proposed equations were implemented into finite element program (ABAQUS) to simulate creep behaviors of ceramics in complicated loading conditions. The calculated results were compared with experimental data for uniaxial compression of Si-SiC C-ring and flexure of Si-SiC and $Al_2O_3$ in the literature. The finite element results agreed well with experimental data when the principal stresses are smaller than the threshold stress for creep damage. A good agreement was also obtained for damage zone in Si-SiC bending creep specimen compared with experimental data.

A Study on the Grinding Characteristics of Ceramics (세라믹 재료의 연삭 특성에 관한 연구)

  • 정을섭;김성청;김태봉;소의열;이근상
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.3
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    • pp.86-92
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    • 2002
  • In this study, experiments were carried out to investigate the characteristics of grinding and wear process of diamond wheel far ceramic materials. Normal component of grinding resistance of $Al_2$O$_3$ was less then that of $Si_3 N_4$ and $ZrO_2$. This seems to be the characteristics of ceramic tools on work pieces both of high hardness. For the case of $Si_3 N_4$ and $ZrO_2$, as the mesh number of wheel increases, the surface roughness decreases. For the case of $Al_2 O_3$, the surface roughness does not decreases. Specific binding energy decreases as the material removal rate per unit time increases. For the case of $Si_3 N_4$ and $ZrO_2$, grinding is carried out by abrasive wear processes. For the case of $Al_2 O_3$, grinding is carried out by grain shedding process due to brittle fracture.

내저온열화 특성을 갖는 지르코니아/알루미나 복합세라믹의 마멸평가

  • Kim H.;Lee KY;Kim DJ;Lee MH;Seo WS
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.91-94
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    • 2003
  • Ceramic femoral heads in the total hip replacement have been developed to reduce the polyethylene liner wear. Alumina and zirconia (3Y-TZP) are using in clinical application worldwide and there are many good test reports. However, alumina has a risk of catastrophic failure, and zirconia has the low temperature degradation in spite of enhanced fracture toughness. Recently, novel zirconia/alumina composite having low temperature degradation-free character and high fracture tough . was developed and it leads the lower wear 3f polyethylene than alumina and zirconia. In the present study, in order to optimise the microstructure of low temperature degradation (LTD)-free zirconia/alumina composite for the best wear resistance of polyethylene, various compositions of (LTD)-free zirconia/alumina composites were fabricated, and the sliding wear of UHMWPE against these novel composites were examined and compared with that against alumina and zirconia ceramics used for total hip joint heads.

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De-NOx Characteristics for Cu-ZSM5/Alumina Beads Catalyst Filter in Urea-SCR System (Urea-SCR 시스템에서의 Cu-ZSM5/알루미나 비드 촉매필터의 De-NOx 특성)

  • Jang, Young-Sang;Shin, Young-Seop;Lee, Byoung-Jun;Park, Jai-Koo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.60-67
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    • 2008
  • The catalytic filter of Cu-ZSM5/alumina beads was considered to reduce NOx in the urea SCR system. Catalytic support of porous alumina beads with mean pore size $130{\mu}m$ and porosity $75{\sim}83%$ were prepared using foaming and gel-casting method. The Cu-ZSM5 catalysts were coated on the supporting alumina beads using $Cu(NO_3)_2$ by ion exchange method. After a washcoating process was applied to coat 10w% Cu-ZSM5 on porous alumina bead, coating layer was estimated $20{\mu}m$ in thickness. The characterization and the feasibility as a catalytic supports were investigated. And the NOx conversion test in Cu-ZSM5/Alumina Beads filter system was conducted by using Urea as reductants under laboratory test. The NOx conversion was increased as size and porosity of beads and observed more than 95% excellent NOx conversion above $300^{\circ}C$.

The Characteristics of Acoustic Emission of $Al_2O_3$ Ceramics by an Amount of Additive $Y_2O_3$ (소결조제 $Y_2O_3$ 함유량에 따른 $Al_2O_3$ 세라믹스의 음향방출 특성)

  • Kim, Jin-Wook;Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.3
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    • pp.71-75
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    • 2008
  • This paper illustrates haw $Y_2O_3$ contributes to crack-healing strengths as a function of crack-healing temperature and the additive amount. In investigating mechanical properties, the indentation fracture method is very simple and useful, but careful attention must be paid to the statistical data processing because data may be scattered excessively, especially for brittle materials. To estimate accurate AE signal properties we applied the useful time-frequency method with a discrete wavelet analysis algorithm. In experiments, three kinds of specimens were prepared. After the specimens were indented by a Vickers indentor, they were heat-treated and crack-healed to evaluate bending strength and the AE signal. With higher amounts of the additive powder, as 1, 3, or 5% wt. of $Y_2O_3$, the concentrative tendency of dominant frequency trended toward lower frequency groups. The $Al_2O_3$ ceramic with 3% wt. of $Y_2O_3$ was judged most suitable because it demonstrated superior crack-healing ability and relative concentration on the highest frequency group.