• Title/Summary/Keyword: 싸이클타임

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사례기반 추론에 의한 반도체 패키징 공장의 Cycle-time 예측 모형 개발

  • Kim, Gyu-Jin;Seo, Yong-Mu
    • 한국경영정보학회:학술대회논문집
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    • 2007.11a
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    • pp.611-616
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    • 2007
  • 반도체 패키징 공장에서 싸이클타임(Cycle-time)을 정확히 예측하는 것은 납기일 준수를 통해 고객만족도를 향상시킬 수 있고, 보다 효율적인 스케쥴링을 가능하게 하여 공장 가동률을 높일 수 있게 한다. 그러나 반도체 패키징은 제품 종류가 다양하고 제품마다 특화된 기술을 사용할 뿐만 아니라 공정 순서나, WIP에 따라 싸이클타임이 크게 영향을 받아 그 정확한 예측이 매우 어렵기 때문에 현장 전문가의 판단에 의존하는 경우가 많았다. Fab공정의 경우 전문가를 도와 좀 더 정확한 예측에 도움을 주기 위해 그 동안 전통적 통계 기법 및 시뮬레이션에 기반한 의사결정 모형이 많이 연구되었는데, 최근에는 기계학습 및 인공지능 기법을 사용한 연구가 눈에 띄고 있으며 기존의 방법보다 우수한 성능을 보여 주는 것으로 나타났다. 하지만 아직 기계학습 및 인공지능을 이용한 충분한 연구가 진행되지 못하고 있는 실정이다. 따라서 본 연구에서는 사례기반 추론을 사용하여 패키징 공정의 싸이클타임을 예측하고자 하였으며 그 성능을 인공신경망 모형, 의사결정나무 모형, 그리고 해당 분야 전문가의 예측치와 비교하였다. 실험결과에 따르면 사례기반추론 모형이 가장 뛰어난 성능을 보이는 것으로 나타났다.

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자동차 범퍼 금형에서 밸브게이트 시스템 적용에 관한 연구

  • 황시현;김명기;정영득
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.115-115
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    • 2004
  • 최근에는 자동차용 범퍼(Bumper), 인판넬(In-panel), 도어판넬(Door panel), 도어가니쉬(Door Garnish) 등과 같은 대형 사출성형품을 성형하기 위한 금형설계에 핫 러너 시스템(Hot Runner System)에 밸브 게이트(Valve Gate)를 채용한 밸브 게이트 시스템을 많이 사용하고 있다 이 시스템을 사용함으로서 성형 싸이클타임의 단축, 수지 스크랩의 감소 등의 말은 장점이 있으나, 실제 성형작업 적용 시 밸브 게이트의 작동순서 및 개폐시간의 제어 등에 정확한 표준이 없어 시험 사출시 최적 성형조건의 셋팅이 많은 시간을 소모하고 있는 문제점이 있다.(중략)

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A Design and Characteristics Analysis of High Efficiency Gantry Crane (고효율 갠트리 크레인 설계 및 성능분석)

  • 김경한;이영진;이진우;이권순
    • Journal of Korean Port Research
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    • v.14 no.4
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    • pp.395-406
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    • 2000
  • In this paper, an improved high efficiency gantry crane for container transportation is designed. The basic concept of the designed crane can be used with modification of the classical gantry crane instead of changing lots of them. This crane can reduce the cycle time more than the classical gantry carne. The high efficiency gantry crane can improve the productivity of the container transportation job because of reducing cycle time. The loading and unloading capability are compared with classical crane. The result show that show that the proposed crane has better performances than classical type.

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Numerical Analysis of Cooling Channels for Injection Molding Cycle Time Improvement of Plastic Horn Cover for an Automobile (차량용 플라스틱 혼 커버의 사출성형 싸이클 타임 개선을 위한 냉각 채널의 수치해석 연구)

  • Han, Seong-Ryoel
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.5
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    • pp.84-90
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    • 2018
  • When producing a plastic horn cover for an automobile, since the interval between the ribs on the inner surface is narrow, conventional cooling channels cannot be applied and cooling of the mold is difficult. For this reason, the molding operation cannot be completed within a set cycle time. In this study, a conformal cooling channel was applied on the mold to solve the cooling problem. Injection molding simulation was carried out to confirm the effectiveness of the conformal cooling channel. In the analysis results, the mold temperature at the rib section decreased by 33%, and the mold temperature also decreased by 31%. This reduction in temperature allowed for molding within a set cycle time and demonstrated the effectiveness of the conformal cooling channel.

Study to Reduce Process Cycle Time and to Improve Surface Roughness of a Mobile Phone Unibody Case through Cutting Force Optimization (절삭력 최적화를 통한 핸드폰 Unibody Case 가공 싸이클 타임 단축 및 표면 조도 향상에 관한 연구)

  • Lee, Seung-Yong;Choi, Hyun-Jin;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.119-124
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    • 2017
  • Machining optimization using typical computer-aided manufacturing (CAM) software mainly depends on tool paths, and it is impossible to predict the behavior of material or cutting force. In this paper, cutting force analysis simulation is performed on the Unibody Case of a mobile phone with the aim of optimizing cutting-force-based machining using the Third Wave Systems' AdventEdge Production Module. Machining time after optimization was shortened by 42% for roughing compared to pre-optimization, and actual machining time was reduced by 36.8%. For finishing, machining time was reduced by 92%, and actual machining time was reduced around 90%. A surface roughness analysis found that the post-optimization surface roughness was $1.16{\mu}m$ Ra, compared to a pre-optimization value of $1.75{\mu}m$ Ra.

A Comparative Study on Productivity of Next Generation Quay Crane in Container Terminal (컨테이너 터미널의 차세대 안벽크레인 생산성 비교분석)

  • Ha Tae-Young;Choi Yong-Seok
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2004.11a
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    • pp.297-302
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    • 2004
  • This paper analyzed productivity of quay cranes on container terminal that have perpendicular yard layout block. In most existing container terminals, quay cranes of single trolley type are used to loading and unloading containers, but quay crane productivity of these type has many limitation about large size containership. For these reasons, recently quay cranes of various type that mn improve productivity are developed and as the representative example, dual trolley, double trolley, supertainer are developing. These cranes are realized that very high productivity bemuse their cycle time is short more than existent single trolley quay crane. Therefore, we analyzed productivity of these cranes that are realized by next generation crane alternatives and as result qf this research, mechaniml productivity by cycle time and net productivity by simulation were measured.

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A Study on Productivity Improvement Scheme Through Site Case Study In PSM (현장 사례를 통한 PSM 공법의 생산성 향상 방안에 관한 연구)

  • Lee Tai Sik;Lee Won Yong;Kim Gil Hong
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.541-544
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    • 2001
  • PC Box Girder was constructed by PSM(Precast Span Method) to solve the shortage of the construction period. The site case study was used in the PSM to find the construction productivity improvement. In this case study, main reasons of low productivity were founded unskilled technical engineers and insufficient equipment management winter season concrete curing condition. Productivity improvements are presented by assigning production personnel appropriately, motivation which increased by providing incentives for technical engineers, strictly cooperation of each participant, organizational teamwork, and Promoting productive work condition. Additional method of productivity improvements are continuous improvement of the work methods by considering the feedback on previous work, and continuous training to best handle the site conditions. This study of productivity improvement will help to use the most advantage of the PSM method and desire to successfully plan the future construction performance.

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Development of Industrial High-Speed Transfer Parallel Robot (산업용 고속 이송 병렬 로봇 개발)

  • Kim, Byung In;Kyung, Jin Ho;Do, Hyun Min;Jo, Sang Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.8
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    • pp.1043-1050
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    • 2013
  • Parallel robots used in industry require high stiffness or high speed because of their structural characteristics. Nowadays, the importance of rapid transportation has increased in the distribution industry. In this light, an industrial parallel robot has been developed for high-speed transfer. The developed parallel robot can handle a maximum payload of 3 kg. For a payload of 0.1 kg, the trajectory cycle time is 0.3 s (come and go), and the maximum velocity is 4.5 m/s (pick amp, place work, adept cycle). In this motion, its maximum acceleration is very high and reaches approximately 13g. In this paper, the design, analysis, and performance test results of the developed parallel robot system are introduced.

Simulation of IgY(Immunoglobulin Yolk) Purification by SMB(Simulated Moving Bed) (SMB(Simulated Moving Bed)를 이용한 IgY(Immunoglobulin Yolk) 분리의 전산모사)

  • Song, Sung-Moon;Kim, In-Ho
    • Korean Chemical Engineering Research
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    • v.49 no.6
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    • pp.798-803
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    • 2011
  • IgY(Immunoglobulin Yolk) is a specific antibody in egg yolk, and it protects human body from virus and antigen. There are a lot of egg yolk components such as lipoprotein and protein. To separate IgY, HPLC(High Performance Liquid Chromatography) and precipitation were used in a batch mode and SMB(Simulated Moving Bed) was adopted for continuous purification of yolk proteins. IgY and other proteins in yolk were separated by using three-zone SMB chromatography. Before performing SMB experiments, batch chromatography and PIM(pulse input method) were performed to find operation parameters and adsorption isotherms. The results of batch chromatography were compared with simulated results using Aspen chromatography. To find the most suitable separation condition in SMB chromatography, simulations in $m_2$-$m_3$ plane on the triangle theory were carried out. $m_2$ = 0.18, $m_3$ = 1.0 and ${\Delta}$t = 419 s are the best conditions for the highest purity of IgY. With this operating parameters(flow rate in three zone and switching time), the purity of raffinate results in 98.39% from Aspen chromatography simulation. Most of the simulation reached steadystate within second recycle.

A Simulation Study for Evaluation of Alternative Plans and Making the Upper-limit for Improvement in Productivity of Flow-shop with Considering a Work-wait Time (흐름생산 공정에서의 작업 대기시간을 고려한 공정 개선 상한선 도출 : H사의 공정 개선 계획안 시뮬레이션 사례를 중심으로)

  • Song, Young-Joo;Woo, Jong-Hun;Lee, Don-Kun;Shin, Jong-Gye
    • Journal of the Korea Society for Simulation
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    • v.17 no.2
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    • pp.63-74
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    • 2008
  • The design of best efficient production process is common requirements of the production strategy department and the process planning department to maximize the revenue and accomplish target production volumes in the production periods. And they use several general methods for that-line-balancing, removing of the bottle-neck process, facility ramp-up, increasing of the worker's utilization, etc. But, those methods have depended on analytic, static and arithmetic calculations, yet. So, irregular work-waiting time causing the delay time isn't include in extracting production capacity, especially in the line production process. The work-waiting time is changed irregularly along the variation of each machine and very important for calculate real product lead-time and forecasting target production volumes. At this thesis, i'm going to mention the importance of the delay time of conveyor system which can be extracted by discrete-event simulation. And suggest it as a new main variable that must be considered at designing new production system. Then experimented and tested that's effects in the H-company case, conveyor based line production process.

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