• Title/Summary/Keyword: 싱크로나이저

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An Analysis on the Affects of Friction Material and Force of Manual Transmission Synchronizer Ring (수동 변속기용 동기기구의 마찰력과 마찰재의 영향 분석)

  • Cho Yong-Ee;Yoon Jung-Hyun;You Kwang-Suk
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.2
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    • pp.44-50
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    • 2006
  • A driver's feelings of transmission serve as a basis to judge not only the transmission but also the entire automobile that he or she drives. The importance of transmission feelings is increasing daily because of driver's desire for increased torque and other improved functions. In order to accommodate such desire of drivers, new friction materials have been developed. The study in this report compared the affects of such materials and the force for transmission theoretically and empirically. By doing so, the study attempted to establish basic references for computation of capacity and other factors to be determined at the time of design of synchronizer system.

Time-to-Digital Converter Implemented in Field-Programmable Gate Array using a Multiphase Clock and Double State Measurements (Field Programmable Gate Array 기반 다중 클럭과 이중 상태 측정을 이용한 시간-디지털 변환기)

  • Jung, Hyun-Chul;Lim, Hansang
    • Journal of the Institute of Electronics and Information Engineers
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    • v.51 no.8
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    • pp.156-164
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    • 2014
  • In a delay line type of a time-to-digital converter implemented in Field Programmable Gate Array, the timing accuracy decreases for a longer carry chain. In this paper, we propose a structure that has a multi-phase clock and a state machine to check metastability; this would reduce the required length of the carry chain with the same time resolution. To reduce the errors caused by the time difference in the four delay lines associated with a four-phase clock, the proposed TDC generates a single input pulse from four phase clocks and uses a single delay line. Moreover, the state machine is designed to find the phase clock that is used to generate the single input pulse and determine the metastable state without a synchronizer. With the measurement range of 1 ms, the measured resolution was 22 ps, and the non-linearity was 25 ps.

Study on Friction Characteristic of Sintered Friction Component for Synchronizer-Ring of Diesel Vehicle (디젤차량 싱크로나이저링을 위한 소결마찰재 개발 및 접합특성 평가)

  • Song, Joon Hyuk;Kim, Eun Sung;Kim, Kyung-Jae;Oh, Je-Ha;Yang, Sung Mo;Kang, Shin Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.3
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    • pp.373-378
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    • 2013
  • The speed change performance of transmissions has become a serious issue because of the increase in the inertia moment that has accompanied increases in engine output and transmission size. Therefore, it is necessary to develop better wear resistant friction materials. In this study, an appropriate sintered friction component for the synchronizer ring of a diesel manual transmission was developed, and its bonding characteristics were analyzed. That is, a process for bonding an Fe-based base material and Cu-based sintered friction material was developed. BSE and EDX analyses of this bonding layer were conducted, along with a shear strength test, to determine the bonding characteristics.

Fatigue Study for a Shift Fork of a Dual Clutch Transmission (듀얼클러치 변속기의 쉬프트 포크에 관한 피로해석 연구)

  • Kim, Kyounghoon;Jeong, Jongkyu;Won, Jongjin;Jeong, Jayil
    • Journal of Auto-vehicle Safety Association
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    • v.4 no.1
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    • pp.23-26
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    • 2012
  • 본 논문은 듀얼클러치 변속기 변속 메커니즘 개발을 위한 동역학적 시뮬레이션 해석 및 피로수명 해석에 관한 연구이다. 캠을 이용한 쉬프트 포크의 이송으로 기어를 변속하는 개념을 갖는 쉬프트 메커니즘의 작동성 및 설계안 검증을 위해 캠의 회전 속도, 접촉면의 경계조건 및 싱크로나이저 슬리브에서의 저항을 반영한 모델링을 구성하여 동역학적 시뮬레이션을 실시하였다. 각 파트의 응력 및 변형률 발생을 해석하여 설계 개선안을 도출하고, 개선안이 반영된 최종 시작모델의 시뮬레이션 상 최대 응력 발생 시점에서 시프트 포크의 각 접촉면 별 외력 작용을 분석하여 이를 적용한 피로 해석을 진행하였다.

Tribological Failure Study of Manual Transmissions in Front Engine and Front Wheel Drive Vehicle (전륜구동 수동변속기에 대한 트라이볼로지적 고장사례 연구)

  • Kim, Chung-Kyun;Lee, Il-Kwon
    • Tribology and Lubricants
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    • v.24 no.6
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    • pp.285-290
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    • 2008
  • The purpose of this paper is to present the case study of tribological failure analysis on the gear damages, oil leakage, and sealant sealing in a manual transmission of front engine and front wheel drive vehicle. The manual transmission is to change the speed range and direction of the engines depending on the driving conditions by friction driving forces with input and output gear system. The material property and surface roughness of the gears are strongly related to the gear noise and micro-vibration, oil leakage and wear, which may decrease the real contact area of the gear and the strength of the oil film thickness between the driving gear and driven one. The O-ring damage of speedometer driven gear and bad sealant sealing of oil pan may produce oil leakage through the contact surfaces, which cause the oil shortage and seizure on the sliding surfaces of the transaxle gears. In the failure case study, the proper repair working and good lubrication are very important for the long life of the transaxle without any tribological failures and oil leakage.