• 제목/요약/키워드: 성형 시스템

검색결과 539건 처리시간 0.023초

단일 유연 모드를 가지는 시스템의 잔여 진동을 최소화하기 위한 제어 전략 (A Control Strategy for Systems with Single Flexible Mode to Reduce Residual Vibration)

  • 신영주
    • 한국정밀공학회지
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    • 제24권11호
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    • pp.91-100
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    • 2007
  • Many manufacturing devices must execute motions as quickly as possible to achieve profitable high-volume production. Most of them have devices having flexibility and a time delay of one sampling is added to the plants when they are controlled by fast discrete controllers, which brings about non-minimum phase zeros. This paper develops a control strategy that combines feedforward and feedback control with command shaping for such devices. First, the feedback controller is designed to increase damping and eliminate steady-state error. Next, the feedforward controller is designed to speed up the transient response. Finally, an appropriate reference profile is generated using command-shaping techniques to ensure fast point-to-point motions with minimum residual vibration. The particular focus of the paper is to understand the interactions between these individual control components. The resulting control strategy is demonstrated on a model of a high-speed semiconductor manufacturing machine.

역설계 시스템 적용을 통한 프레스 성형물 검사 (The Inspection of Press Forming Product Through Application of Reverse Engineering System)

  • 김민주;김수용;이승수;전언찬
    • 대한기계학회논문집A
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    • 제28권9호
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    • pp.1276-1283
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    • 2004
  • This study is an inspection of press forming product and mould using reverse engineering system. The inspection process on production field involves a lot of errors because of the hand-work so we focussed on improving the measured precision through performing the effective inspection using 3D non-contact scanner. By so doing that, we improved the precision of press forming product by analyzing the cause following the inspection result. Through the inspection, we applied it to the reverse engineering and we could improve the inspection process.

승용차 에어백용 CHUTE 부품 및 금형 해석 (Analysis of Shute Part & Die Mold of Air Bag for Passenger Car)

  • 박광진;김기선;김유용;김송화
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2010년도 추계학술발표논문집 2부
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    • pp.835-838
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    • 2010
  • 자동차 승객 안전에 대한 요구가 점차 확대 되어감에 따라 전방 충격으로부터 승객의 상해를 감소시키기 위한 각종 승객 안전장치 중 하나로, 에어백 시스템은 정면충돌 시 승객 사망률을 약 30%정도 저감시킬수 있다. 에어백은 충돌 시 일정한 힘 이상을 받게 되면 작동하도록 설계하여야 한다. 본 논문은 CATIA를 이용하여 3차원 설계를 하였으며, 해석 프로그램을 이용하여 사출성형품의 구조해석 및 사출 해석을 하여 최적화 하였다.

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DMLS 금형강의 미세 절삭가공 특성 분석 (Analysis on the Characteristics of Micro Cutting Process for DMLS Mold Material)

  • 윤길상;김건희;이정원;김종덕
    • 한국산학기술학회:학술대회논문집
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    • 한국산학기술학회 2011년도 추계학술논문집 2부
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    • pp.518-520
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    • 2011
  • 금속분말 쾌속조형법의 한 종류인 DMLS 공정은 사출성형품의 균일한 냉각이 가능한 3차원 냉각시스템을 포함한 코어, 캐비티 제작이 가능하다. 그러나, 코어 및 캐비티 내 미세형상의 경우 DMLS로 제작하기에는 난해하므로 별도 미세 절삭가공을 통해 제작할 필요가 있다. 따라서, 본 연구에서는 DMLS금형강 소재의 미세 절삭가공 특성을 분석하고자 하였으며, 이를 위하여 HIP 공정 적용 전 후 DMLS금형강 소재를 대상으로 미세 절삭가공 실험을 수행하고 버 발생 및 공구마모 경향을 분석하였다. 실험 결과 HIP 적용 전 시편이 강도 및 조직측면에서 미세 절삭가공에 상대적으로 유리함을 확인할 수 있었다.

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실험용 수치제어 쿠션 시스템의 개발과 드로잉 성형성에 미치는 영향 (Development of Experimental Numerically Controlled Cushion System and Its Effects on Drawability)

  • 이정우;최치수;최이천
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.120-123
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    • 2000
  • It is well known, for many years, that deep drawability can be improved by applying variable blank holding force. To apply variable blank holding force during cup during, we set up pressure controlling system on experimental hydraulic press, and the pressure control system is often called NC(Numerically Controlled) cushion system Using the NC cushion system we compared the drawability of square steel cups with NC cushion and that with conventional cushion. The results show drawability is greatly improved when the pressure control curve is designed in a S-shaped curve. This paper includes design details of the NC cushion system and experimental analysis of drawability with experimental NC cushion system.

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퍼지 전문가 시스템을 이용한 강관 하이드로포밍의 성형성 예측에 관한 연구 (Optimization of tube hydroforming process by using fuzzy expert system)

  • 박광수;김동규;이동활;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 춘계학술대회 논문집
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    • pp.194-197
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    • 2004
  • In the tube hydroforming process, a tube is placed into the die cavity and the ends of the tube are sealed by fixing the axial cylinder piston into the ends. Then the tube is pressurized with a hydraulic fluid and simultaneously the axial cylinders move to feed the material into the expansion zone. Therefore, the quantitative relationship between process parameters such as internal pressure and feeding amount and hydroformabillity, is hard to establish because of their high complexity and many unknown factors. In this study, the empirical and the quantitative relationship between process parameters and hydroformabillity are analyzed by fuzzy rules. Fuzzy expert system is an advanced expert system which uses fuzzy rule and approximate reasoning. Many process parameters are converted to the quantitative relationship by use of approximate reasoning of fuzzy expert system. The comparison between experimentally measured hydroformabillity from hydroforming experiments and the predicted values by fuzzy expert system shows a good agreement.

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박판성형의 초기소재 설계시스템 (Blank Design System for Sheet Forming)

  • 김두현;이정민;박상후;양동열;김용환
    • 소성∙가공
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    • 제6권5호
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    • pp.400-407
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    • 1997
  • Geometric mapping technique has been used to find the shape of initial blank for sheet forming. The method was chosen because of its simplicity and numerical efficiency. Error in blank shape were measured along deformation path by FE analysis of forming. Blank shape was modified by volume additionaddition/Subtractiontraction method with taking with taking into account of deformation path. Modified blank shape shows an acceptable result, showing the current method can be an useful tool for predicting blank shape in the practical application. More test will be done to verify the validity of the method.

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미성형 방지를 위한 최적조건 생성 시스템 연구 (A Study on Intelligent Generator of Optimal Process Conditions to Avoid Short Shot)

  • 강성남;허용정;조현찬
    • 한국정밀공학회지
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    • 제19권12호
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    • pp.33-37
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    • 2002
  • A short shot is a molded part that is incomplete because insufficient material was injected into the mold. Remedial actions to control the process conditions can be taken by the injection molding experts based on their knowledge and experience. However, it is very difficult for the non-experts to avoid short shot by finding the proper process conditions such as mold temperature, melt temperature and filling time. In this paper, an intelligent generator of the optimal process conditions based upon fuzzy logic algorithm is proposed so that trial and error can be minimized and the non-experts as well as the experts can also find the optimal process conditions.

프레스 금형용 Unloader 자동화 시스템개발에 관한 연구 (A Study on the Development of Automation Unloader for Press Metalmold)

  • 김재열
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1996년도 추계학술대회 논문
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    • pp.156-160
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    • 1996
  • In this study of made Unloader is moving linear transfer system for mainly plastic working or forming of small electronic unit and other at press line. This machine for lading and unloading a workpiece has been installed in a press in order to load and unload a workpiece form a press die. Control method be used PLC. it took data of input from each sensor and send signal of output to actuator today we have a lot of problem at work of press line. most of press work be operated by human so they often hurted terreble accident by press machine. Because press working system in automotive factories are now changing over to a transfer press working system this Unloader will give more easily and speedy production and manpower saving less of pruduction cost high perfomance

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온도상승에 따른 압축을 받는 냉간성형 C-형강 기둥의 국부 및 전체 좌굴 (Local & Overall Buckling of Cold-Formed Channel Column under Compression at Elevated Temperatures)

  • 백태순;강문명
    • 한국공간정보시스템학회:학술대회논문집
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    • 한국공간정보시스템학회 2004년도 춘계 학술발표회 논문집 제1권1호(통권1호)
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    • pp.63-72
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    • 2004
  • This paper is developed a computer program to analysis the elastic local and overall buckling stress based on Eurocode 3 Part 1.3 for the flange and web, and Euler equations for columns of cold-formed channel under compression at elevated temperatures. The high temperature stress-strain relationships of steel used this paper are determined according to Eurocode 3 Part 1.2. Critical temperatures and the elastic local buckling stresses of the cold-formed channel columns under compression at elevated temperatures are analysed by the computer program developed in this study. Analysis examples are given to show the applicability of the computer program developed in this study.

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