• Title/Summary/Keyword: 성형하중

Search Result 243, Processing Time 0.026 seconds

Limit Analysis of Plane Strain Drawing (평면 변형 인발의 극한 해석)

  • 김병민;최인근;최재찬;이종수
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.15 no.5
    • /
    • pp.1407-1416
    • /
    • 1991
  • 본 연구에서는 Liu의 수식화를 바탕으로 가공 경화성을 고려하여 수식화를 재 구성하고, 유한요소 프로그램을 개발하여 평면 변형 인발문제를 극한 해석함으로써, 성형에 필요한 한계 하중 및 최적 속도장을 직접적으로 구하였다.수렴되어진 최적 속도장으로 각 요송에서의 변형률 속도, 변형률 및 격자 변형등을 수치적으로 계산함 으로써 가공에 따른 변형 특성도 파악하였다. 한계 하중은 항공기 구조용 소재인 알 루미늄 6061 재료를 이용하여 판재 인발 실험을 행함으로써 얻은 결과치와 비교 검토 하였으며, 유동 특성을 관찰하기 위하여 격자 왜곡(grid distortion) 실험을 하여 얻 은 변형 패턴과 수치 계산에서 구한 격자변형 패턴을 상호 비교하였다.

An Investigation on the Strength of Insert Joints of Composite-Honeycomb Sandwich Structures (복합재 -하니콤 샌드위치 구조물의 인써트 조인트 강도 특성 연구)

  • Choi, Ji-Young;Song, Keun-Il;Choi, Jin-Ho;Kim, Kwang-Soo;Jang, Young-Soon;Kweon, Jin-Hwe
    • Composites Research
    • /
    • v.20 no.5
    • /
    • pp.26-33
    • /
    • 2007
  • Pull-out and shear strengths of insert Joints of sandwich structure were investigated by experiment. Specimens were prepared by cocuring of nomex honeycomb core and carbon-epoxy composite face using an adhesive FM73. A total of 75 specimens with 10 different types depending on the core height and density, face thickness, and loading direction were tested. In the test under pull-out loading, although both the core height and density affect the failure loads, the effect of cell density is more serious. Dominant factor fur failure loads of the joints under shear loading is face thickness and the effect of core height is negligible. In the joint with same dimension, failure loads vary depending on the potted area of the core, particularly in the pull-out test.

A Study on D.D.I. Load for Forming of the CNG Storage Vessel (CNG 저장용기의 성형을 위한 D.D.I. 하중에 관한 연구)

  • Lee, Hyun Woo;Bae, Jun Ho;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.30 no.6
    • /
    • pp.629-637
    • /
    • 2013
  • In this study, a theoretical analysis method was suggested for predicting forming loads of continuous deep drawing and ironing processes (D.D.I. processes) by considering back tension and continuity equation, and FEA for D.D.I. processes was performed. Dimensions of a punch and a mold on the basis of design rules for a CNG storage vessel were applied for the analysis. To verify the suggested theoretical analysis, the results of theoretical analysis were compared with both those of FEA and experiments of previous studies. As the result of analysis, the values and tendencies of the loads predicted by the theoretical analysis were in agreement with those of FEA and the experiments. So, it is considered that the analysis suggested has reliability for predicting the forming loads of the continuous processes(deep drawing+ironing(1)+ironing(2)).

Study of Hot Spinning Process for Head of CNG Storage Vessel (CNG 저장용기의 두부 성형을 위한 열간스피닝 공정에 관한 연구)

  • Lee, Hyun Woo;Jung, Sung Yuen;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.37 no.4
    • /
    • pp.547-554
    • /
    • 2013
  • The fuel storage vessel installed in CNG vehicles can be largely divided into 3 parts: head, cylinder, and dome. Studies of the cylinder and dome parts have already been performed, but sufficient design data is not available about the head part. Therefore, expert field engineers heavily depend upon trial-and-error methods. Therefore, FE analysis is performed to review the hot spinning process for forming the head part of the CNG vessel using the Arbitrary Lagrangian-Eulerian (ALE) method. The effects of forming factors on the load were analyzed. The values of the factors were chosen to avoid defects in the head part and buckling, and the forming feasibility of the head part was investigated. Furthermore, a bursting test was performed to evaluate the safety of the storage vessel.

Evaluation of press formability of pure titanium sheet (순 티탄늄 판재의 프레스 성형성 평가(제 1보))

  • Kim, Young-Suk;In, Jeong-Hun
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.17 no.3
    • /
    • pp.380-388
    • /
    • 2016
  • Commercially pure titanium (CP Ti) has been actively used in plate heat exchangers due to its light weight, high specific strength, and excellent corrosion resistance. However, compared with automotive steels and aluminum alloys, there has not been much research on the plastic deformation characteristics and press formability of CP Ti sheet. In this study, the mechanical properties of CP Ti sheet are clarified in relation to press formability, including anisotropic properties and the stress-strain relation. The flow curve of the true stress-true strain relation is fitted well by the Kim-Tuan hardening equation rather than the Voce and Swift models. The forming limit curve (FLC) of CP Ti sheet was experimentally evaluated as a criterion for press formability by punch stretching tests. Analytical predictions were also made via Hora's modified maximum force criterion. The predicted FLC with the Kim-Tuan hardening model and an appropriate yield function shows good correlation with the experimental results of the punch stretching test.

The Experimental Study of the Ultimate Behavior of an Avalanche Tunnel Corner Rigid Joint Composited with a Centrifugal Formed Beam (초고강도 원심성형 보가 합성된 피암터널 우각부의 극한거동에 관한 실험연구)

  • Lee, Doo-Sung;Kim, Sung-Jin;Kim, Jeong-Hoi
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.26 no.6
    • /
    • pp.128-138
    • /
    • 2022
  • In this study, in order to apply ultra-high-strength concrete beams of 100 MPa or more manufactured by centrifugal molding as the superstructure of the avalanche tunnel, the purpose is to verify the structural safety of the corner rigid joint in which the centrifugal molded beam is integrated with the substructure, which is the negative moment area. A full-size specimen was manufactured, and loading tests and analysis studies were performed. In order to expect the same effect that the maximum moment occurs in the corner joint part of the upper slab end when the standard model of the avalanche tunnel is designed with a load combination according to the specification, a modified cantilever type structural model specimen was manufactured and the corner rigid joint was fixedly connected. A study was performed to determine the performance of the method and the optimal connection construction method. The test results demonstrated that the proposed connection system outperforms others. Despite having differences in joint connection construction type, stable flexural behavior was shown in all the tested specimens. The proposed method also outperformed the behavior of centrifugally formed beams and upper slabs. The behavior of the corner rigid joint analysis model according to the F.E. analysis showed slightly greater stiffness compared to the results of the experiment, but the overall behavior was almost similar. Therefore, there is no structural problem in the construction of the corner rigid joint between the centrifugally formed beam and the wall developed in this study.

Influence of Soil Properties on Erodibility of Fine-grained Soils (세립토의 침식능에 대한 토질정수의 영향)

  • 곽기석;이주형;박재현;정문경;배규진
    • Journal of the Korean Geotechnical Society
    • /
    • v.20 no.8
    • /
    • pp.89-96
    • /
    • 2004
  • Many researches have been devoted to developing a model fur bridge scour analysis which can consider both of the erosive potential of flowing water and the relative ability of the soil to resist erosion. The scour rate apparatus that can quantify the erosion rate of the soil has been developed by virtue of the extensive efforts. The scour rate tests were performed on 3 types of the remolding clay samples using the scour rate apparatus. The erosion characteristics of the fine-grained soil samples according to the variation of the remolding loads are examined and the correlation between the soil properties and erosion rates is also analyzed. The results of the tests and analyses show that the soil properties, especially the dry unit weight and the shear strength of the soil have great influence on the erosion characteristics.

Experimental Study for Enhancement of Material Strength In Cold Cross Wedge Rolling Process (냉간 전조압연 공정에서의 성형조건에 따른 재료의 물성변화분석)

  • Yoon D. J.;Kim I. H.;Choi S. O.;Lim S. J.;Lee H. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 2004.10a
    • /
    • pp.319-324
    • /
    • 2004
  • Cross wedge rolling process is utilized to manufacture multi-stepped axis symmetrical parts. This process is generally performed under high temperature conditions in order to induce serious deformation. But cold cross wedge rolling process has been rarely studied due to the limits of deformation. Recently, the cold cross wedge rolling process has been utilized to enhance the material strength in specified parts of manufactured products. In this paper, experimental researches were carried out with various forming conditions of cold cross wedge rolling process in order to suggest the design guidance to make preform for cold cross wedge rolling. The tensile strength and the surface hardness of specified region were compared to that of initial material with the variation of the area reduction and the rotational speed of rolling die. With respect to the area reduction, the maximum tensile strength was linearly increased and the surface hardness was rapidly increased within lower percent of area reduction. The surface hardness was saturated over the rotational die speed of 0.8 RPM.

  • PDF

A Study on the Effects of Sample Preparation on Liquefaction Estimation Using Cyclic Triaxial Test Conditions (시편의 성형방법이 반복삼축압축시험을 이용한 지반의 액상화 평가에 미치는 영향에 관한 연구)

  • 이익효;김동수;김준석;황지훈;서성호
    • Journal of the Korean Geotechnical Society
    • /
    • v.19 no.2
    • /
    • pp.57-64
    • /
    • 2003
  • The liquefaction potential of saturated sands under seismic loading conditions has been carefully considered by many investigations. Typical of these investigations is the laboratory determination of cyclic strength of sands by means of cyclic triaxial tests. This study was conducted to investigate the effects of the method of sample preparation on the liquefaction characteristics of remolded samples of saturated uniform sands. Cyclic triaxial tests were performed on saturated uniform sand compacted to the same density by 3 different procedures of pluvial compaction through air, pluvial compaction through water and vibratory compaction. It was validated that the cyclic stress ratio of remolded saturated uniform sands by different compaction procedures at the same density was very different.

Optimization Design of the Clinch Stud using the Finite Element Analysis and the Taguchi Method (유한요소해석과 다구찌 방법을 이용한 클린치 스터드의 설계 최적화)

  • Byun, Hong-Seok;Kim, Gang-Yeon
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.14 no.7
    • /
    • pp.3135-3141
    • /
    • 2013
  • This study derives the optimal conditions for design parameters of clinch stud with high torque resistance and bonding force by using FE simulation and Taguchi method. Maximum forming load and filled rate of material are considered as objective functions. Height and depth of groove with diameter and depth of lobe are chosen as design parameters. These control factors and the friction considered as noise factor are combined by orthogonal array. Forming load and filled rate are evaluated through the simulation. Simulation results are analyzed by using the ratio of signal to noise through Taguchi method. From these results, their optimal combination conditions are proposed. In the order of the most important parameter which affects filled rate, there are the height of lobe, the height of groove, the radius of lobe and the depth of groove.