Browse > Article
http://dx.doi.org/10.5762/KAIS.2013.14.7.3135

Optimization Design of the Clinch Stud using the Finite Element Analysis and the Taguchi Method  

Byun, Hong-Seok (School of Mechanical Engineering, Ulsan College)
Kim, Gang-Yeon (School of Mechanical Engineering, Ulsan College)
Publication Information
Journal of the Korea Academia-Industrial cooperation Society / v.14, no.7, 2013 , pp. 3135-3141 More about this Journal
Abstract
This study derives the optimal conditions for design parameters of clinch stud with high torque resistance and bonding force by using FE simulation and Taguchi method. Maximum forming load and filled rate of material are considered as objective functions. Height and depth of groove with diameter and depth of lobe are chosen as design parameters. These control factors and the friction considered as noise factor are combined by orthogonal array. Forming load and filled rate are evaluated through the simulation. Simulation results are analyzed by using the ratio of signal to noise through Taguchi method. From these results, their optimal combination conditions are proposed. In the order of the most important parameter which affects filled rate, there are the height of lobe, the height of groove, the radius of lobe and the depth of groove.
Keywords
Clinch Stud; FE Simulation; Filled Rate; Forming Load; Taguchi Method;
Citations & Related Records
Times Cited By KSCI : 4  (Citation Analysis)
연도 인용수 순위
1 D. H. Kim, D. J. Kim, D. C. Ko, B. M. Kim and J. C. Choi, "Design Methodology of Preform in Multi-Stage Metal Forming Processes Considering Workability : Application of Artificial Neural Network by the Taguchi Method", Trans. of the KSME(A), Vol. 22, No. 9, pp.1615-1624, 1998.
2 S. K. Lee, J. E. Lee and B. M. Kim, "Optimization of Dies Angles to Improve the Dimensional Accuracy and Straightness of the Shaped Drawn Product based on the FE Simulation and the Taguchi Method", Trans. of the KSME(A), Vol. 32, No. 6, pp.474-480, 2008.   과학기술학회마을   DOI   ScienceOn
3 H. Y. You, "A Study on the Forming Conditions of a Forging Piston by using the Finite Element Simulation and the Taguci Method", Journal of the KAIS, Vol. 13, No. 5, pp.1990-1995, 2012. DOI: http://dx.doi.org/10.5762/KAIS.2012.13.5.1990   DOI   ScienceOn
4 D. H. Wu and M. S. Chang, "Use of Taguchi method to develop a robust design for the magnesium alloy die casting process", Material Science and Engineering A, Vol. 379, pp.366-371, 2004. DOI: http://dx.doi.org/10.1016/j.msea.2004.03.006   DOI   ScienceOn
5 D. C. Chen and J. Y. Huang, "Design of brass alloy drawing process using Taguchi method", Material Science and Engineering A, Vol. 464, pp.135-140, 2007. DOI: http://dx.doi.org/10.1016/j.msea.2007.01.139   DOI   ScienceOn
6 H. S. Byun, "Finite Element Analysis for the Forging Process Design of a Blind Rivet", Journal of the KAIS, Vol. 10, No. 10, pp.2577-2582, 2009. DOI: http://dx.doi.org/10.5762/KAIS.2009.10.10.2577   과학기술학회마을   DOI   ScienceOn
7 C. B. Wang, D. H. Song and Y. B. Park, "Finite Element Analysis of TEE forming for HDPE Pipe", Journal of the KAIS, Vol. 7, No. 3, pp.298-307, 2006.   과학기술학회마을
8 J. R. Cho, Y. S. Joo and Y. H. Kim, "Characteristic Anlaysis of Powder Forging Processes for Engine Pistons by Finite Element analysis", Trans. of the KSME(A), Vol. 24, No. 8, pp.2042-2049, 2000.