• Title/Summary/Keyword: 뿜칠장비

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Enhancing Construction Productivity and Quality Through Waterproofing Equipment Technologies (생산성 및 품질향상을 위한 방수공사의 장비 활용 시공기술)

  • Kim, Han-Sic;Ha, Jung-Soo;Lee, Young-Do
    • Journal of the Korea Institute of Building Construction
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    • v.23 no.4
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    • pp.429-440
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    • 2023
  • This research investigates the deployment of waterproofing technologies in construction, with a specific focus on augmenting worker safety, work environment, and solve the difficulty of securing skilled workers. Implementing liquid waterproofing cement equipment resulted in a remarkable increase in adhesion performance by around 20%, coupled with a twofold acceleration in operational speed. The application of primer spraying apparatus led to a two-fold improvement in both penetration and adhesion performance, concurrently boosting the work speed by approximately the same factor. With urethane spraying equipment, the workload could be reduced to a third for the same layer thickness, adhesion performance enhanced by approximately 1.4 times, and workability improved by about 1.4 to 1.5 times. These findings suggest that such technological interventions can potentially enhance work efficiency, improve the quality of output, and mitigate safety accidents that are commonplace in manual operations. Furthermore, these advancements present promising solutions to the ongoing challenges of sourcing highly-competent workers in the industry.

Development of Cement Liquid Waterproofing Spouting Equipment (시멘트 액체방수 뿜칠장비의 개발)

  • Kim, Han-Sic;Ha, Jung-Soo;Lee, Young-Do
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2022.11a
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    • pp.145-146
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    • 2022
  • The demand for a construction method capable of securing a safety environment and improving quality is increasing. There is a high risk of falling when working at a high place in an environment where it is difficult to secure visibility, such as an underground space, and there is a risk of falling if cement liquid waterproof materials are transferred to the top of the scaffold by manpower. In addition, when working on a high place in a poor environment, the quality uniformity of the upper part of the wall is deteriorated. In addition, as waterproof technicians gradually age and decrease, it is difficult to secure them, so it is urgent to prepare countermeasures against the shortage of waterproof technicians. Therefore, the purpose of this study is to develop cement liquid waterproof spouting construction equipment that can secure uniform quality of construction areas to prevent accidents and ensure safety of workers, improve work efficiency and quality due to improvement of work environment. The adhesion performance of the cement liquid waterproof material could be improved by about 20% in accordance with the use of the equipment.

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Development of Primer Spouting Equipment to Secure Quality (품질확보를 위한 프라이머 뿜칠장비 개발)

  • Kim, Han-Sic;Ha, Jung-Soo;Lee, Young-Do
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.237-238
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    • 2023
  • When primer is applied manually, adhesion performance decreases due to a decrease in primer penetration performance on the surface, and construction period delay may occur due to a long time due to a decrease in work efficiency when a large area is worked using a conventional roller. In addition, in the case of the roller method, precision work in corners and narrow spaces is not possible, so it is urgent to come up with measures to ensure uniform quality. In addition, secondary work occurs to remove fine powder from the surface before primer application, resulting in construction period delay due to the rise of the working stage. Therefore, in this study, equipment was used instead of manual work for primer work, and as a result, penetration performance and adhesion performance were improved about twice. From these results, it was confirmed that favorable results such as improving work speed, securing high quality, improving the working environment, and resolving the shortage of functional workers can be obtained.

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Development of Accelerator Control System for Wet Shotcrete Spraying Equipment (습식 숏크리트 뿜칠 장비의 급결제 유량 제어 시스템 개발)

  • Tae-Ho, Kang;Soo-Ho, Chang;Soon-Wook, Choi;Jin-Tae, Kim;Bong-Gyu, Kim;Chulho, Lee
    • Tunnel and Underground Space
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    • v.32 no.6
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    • pp.353-362
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    • 2022
  • The wet shotcrete refers to a method in which all materials are mixed and then supplied to the spraying device, compressed air is added to the nozzle, and the spraying speed is improved to spray on the target surface. In order to reproduce the amount of shotcrete used in the wet method in the field and the situation at the laboratory scale, it is essential to control the discharge amount of the equipment. In this study, in order to increase the reproducibility of field conditions at the laboratory scale, a flow control system for shotcrete mortar spraying equipment was developed and applied to the equipment. To verify the developed equipment, a discharge control test using water and mortar was performed. In the developed control system, the discharge was smoothly controlled according to the user input value for the mono pump, but the discharge was not properly controlled according to the input value for the screw pump because of a reducer. When a speed reducer is attached, it is necessary to adjust the operation rate of the screw pump close to the target flow rate by increasing the operation rate of the screw pump while lowering the operation rate of the mono pump.

Development and Performance Evaluation of a Two-component Thin Spray-on Liner to Guarantee Its Homogeneous Qualities and to Reduce Dust (균질한 품질 확보와 분진 저감을 위한 2성분 박층 뿜칠 라이너의 개발과 성능평가)

  • Chang, Soo-Ho;Choi, Soon-Wook;Lee, Chulho;Kang, Tae-Ho;Hwang, Gwi-Sung;Kim, Jintae;Choi, Myung-Sik
    • Tunnel and Underground Space
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    • v.26 no.5
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    • pp.441-453
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    • 2016
  • This study aimed to develop a two-component TSL suitable for reducing dust and guaranteeing homogeneous qualities during its spraying. Its performance was evaluated by a series of laboratory and field tests. High ductility of two-component TSL prototypes resulted in increasing their elongation at break even though their tensile strengths were slightly lower than those of one-component powder TSLs. One prototype of the two-component TSLs developed in this study was verified to satisfy every criterion specified by EFNARC (2008). Especially, it increased the average compressive strength of mortar specimens by 50% even when it coated them only with the thickness of 3 mm. From a preliminary spraying test, a spraying machine suitable for the developed TSL prototype was derived and modified. After its field application, dust and rebound generated during its spraying works were found to be very minimal. Its spraying rate was recorded to be approximately $60m^2/hr$. In addition, it showed a very rapid hardening characteristic compared with general sprayable waterproofing membranes.

A Study on the Application of RTLS Technology for the Automation of Spray-Applied Fire Resistive Covering Work (뿜칠내화피복 작업 자동화시스템을 위한 RTLS 기술 적용에 관한 연구)

  • Kim, Kyoon-Tai
    • Journal of the Korea Institute of Building Construction
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    • v.9 no.5
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    • pp.79-86
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    • 2009
  • In a steel structure, spray-applied fire resistive materials are crucial in preventing structural strength from being weakened in the event of a fire. The quality control of such materials, however, is difficult for manual workers, who can frequently be in short supply. These skilled workers are also very likely to be exposed to environmental hazards. Problems with construction work such as this, which are specifically the difficulty of achieving quality control and the dangerous nature of the work itself, can be solved to some degree by the introduction of automated equipment. It is, however, very difficult to automate the work process, from operation to the selection of a location for the equipment, as the environment of a construction site has not yet been structured to accommodate automation. This is a fundamental study on the possibility of the automation of spray-applied fire resistive coating work. In this study, the linkability of the cutting-edge RTLS to an automation system is reviewed, and a scenario for the automation of spray-applied fire resistive coating work and system composition is presented. The system suggested in this study is still in a conceptual stage, and as such, there are many restrictions still to be resolved. Despite this fact, automation is expected to have good effectiveness in terms of preventing fire from spreading by maintaining a certain level of strength at a high temperature when a fire occurs, as it maintains the thickness of the fire-resistive coating at a specified level, and secures the integrity of the coating with the steel structure, thereby enhancing the fire-resistive performance. It also expected that if future research is conducted in this area in relation to a cutting-edge monitoring TRS, such as the ubiquitous sensor network (USN) and/or building information model (BIM), it will contribute to raising the level of construction automation in Korea, reducing costs through the systematic and efficient management of construction resources, shortening construction periods, and implementing more precise construction