• 제목/요약/키워드: 브레이크디스크

검색결과 199건 처리시간 0.032초

디스크 정렬불량에 기인한 브레이크 스퀼소음의 실험해석 (Experimental Analysis on Brake Squeal Noise Due to Disk Misalignment)

  • 박주표;최연선
    • 한국자동차공학회논문집
    • /
    • 제12권5호
    • /
    • pp.118-124
    • /
    • 2004
  • To investigate the mechanics of brake squeal noise, the sound and vibration of an actual brake system was measured using a brake dynamometer. The experimental results show that disk run-out due to the misalignment of brake disk varies with brake line pressure and becomes the important factor of brake squeal noise generation. Also, it was confirmed that the frequency of the squeal noise equals to the natural frequency of the disk bending mode.

디스크 런아웃에 기인한 브레이크 스퀼소음 (Brake Squeal Noise Due to Disk Run-out)

  • 임재훈;조성진;최연선;최성진;최규재
    • 한국자동차공학회논문집
    • /
    • 제13권3호
    • /
    • pp.41-47
    • /
    • 2005
  • This paper deals with a squeal noise in a brake system. It has been proved that the squeal noise is influenced by the angular misalignment of a disk, disk run-out, with the previously experimental study. In this study, a cause of the noise is examined by using FE analysis program(SAMCEF) and numerical analyses with a derived analytical equation of the disk based on the experimental results. The FE analyses and numerical results show that the squeal noise is due to the disk run-out as the experimental results and the frequency component of the noise equals to that of a disk's bending mode arising from the Hopf bifurcation.

디스크 런아웃에 기인한 브레이크 스퀼소음 (Brake Squeal Noise Due to Disk Run-out)

  • 임재훈;조성진;최연선
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2004년도 추계학술대회
    • /
    • pp.595-600
    • /
    • 2004
  • This paper deals with a cause analysis of a squeal noise in a brake system. It has been proved that the squeal noise is influenced by the angular misalignment of a disk, disk run-out, with the previously experimental study. In this study, a cause of the noise is examined by using FE analysis program(SAMCEF) and numerical analyses with a derived analytical equation of the disk based on the experimental results. The FE analyses and numerical results show that the squeal noise is due to the disk run-out as the experimental results and the frequency component of the noise equals to that of a disk's bending mode arising from the Hopf bifurcation.

  • PDF

철도 차량용 제동디스크의 열응력 해석 (Thermal Stress Analysis for a Ventilated Disk Brake of Railway Vehicles)

  • 이영민;박재실;석창성;이찬우
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.1617-1621
    • /
    • 2005
  • In this study, as a basic research to improve braking efficiency of a ventilated disk brake, we carried out a thermal stress analysis. From analysis result, we knew that a maximum mechanical stress by braking pressure and friction force is applicable to 5 percent of yield strength and has no effect on a fatigue life's decrease for brake disk material. While, a maximum thermal stress by frictonal heat is applicable to 43 percent of yield strength and locates on a friction surface. So, we have found that a thermal stress is the primary factor of crack initiation on a friction surface of disk brake

  • PDF

브레이크 디스크의 산질화처리가 부식지연 및 제동특성에 미치는 영향에 관한 연구 (A Study of Effects of Ferritic Nitrocarburized Brake Disc on Its Corrosion Resistance and Braking Performances)

  • 한진;김광윤;이학인;이정주
    • 자동차안전학회지
    • /
    • 제7권2호
    • /
    • pp.19-24
    • /
    • 2015
  • Ferritic Nitro Carburizing (FNC) cast iron brake discs is known to improve corrosion resistance and brake creep groan noise as well as prevent corrosion-induced pulsation. But, it is necessary to treat honing machining on braking surface to avoid grinding noise during braking.

전기기관차의 모니터장치 개발에 관한 연구 (On the study of Electronic Train Monitor System)

  • 연준상;서용원;양오
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 2002년도 하계학술대회 논문집 D
    • /
    • pp.2350-2352
    • /
    • 2002
  • 1970년대에 제작되어진 전기기관차는 대부분이 기계적인 방식을 많이 채택하였고 디지털 기술의 미비로 아날로그방식을 이용해서 DC모터나 브레이크 기기 등을 제어했다. 이들 장치들은 고장의 판단 여부를 외관이나 릴레이의 접점이 on/off 되었는지를 시각적으로 확인한 후 판별 하였고 또한 이러한 고장을 찾는다 하더라도 고장의 원인이나 고장난 부분을 찾아낸다는 것이 매우 어려웠다. 또한 기관차의 운행 기록을 할 수 없기 때문에 기관차의 운행시 주변 상황이나 시스템의 운용 상황들을 알 수 없었다. 따라서 본 시스템을 이용하여 기관차의 운행 도중에 발생되는 모든 상황을 디스크에 기록하며 또한 디스크의 내용을 분석할 수 있도록 하여 운행 중에 고장이 발생하면 고장 시점부터 시스템과 주변상황들을 기록하여 기관차를 검수하는 검수원들이 보다 빠르고 효과적으로 기관차를 분석하고 고장을 진단하여 기관차를 유지보수 할 수 있도록 전기기관차의 모니터링 시스템을 개발하였다.

  • PDF

디스크 타입에 따른 철도차량용 디스크 브레이크 라이닝의 마찰계수 특성에 관한 연구 (A Study on Friction Coefficient of Disk Brake Lining for Rolling Stock According to Disk Type)

  • 권성태;김원경;김정국;윤성환
    • 한국철도학회:학술대회논문집
    • /
    • 한국철도학회 2004년도 추계학술대회 논문집
    • /
    • pp.472-476
    • /
    • 2004
  • In this study, we investigate the change characteristic of friction coefficient of disk brake lining for rolling stock according to disk type, The actual brake tests were carried out under constant brake force and operating sequence by using dynamo-tester. Test results showed that instant friction coefficient was higher in the case of devided disk type rather than single body disk type, Also, averge friction coefficient was appeared similer to the above result. It is thought that ,in the case of devided disk type, friction resistance was increased due to the gap between both side of half disk.

  • PDF

FEM을 이용한 벤틸레이티드 디스크 브레이크 열응력 해석에 관한 연구 (A Study on Thermal Analysis in Ventilated Disk Brake by FEM)

  • 김성모
    • 한국생산제조학회지
    • /
    • 제18권5호
    • /
    • pp.544-549
    • /
    • 2009
  • Thermal brake judder caused by the high friction heat of the brake disk. Hot thermal judder makes serious problems such as to be unstability to drivers or to decrease braking force of automobile. Because thermal judder vibration makes high vibration occurrence and thermal deformation of brake disk. Therefore it Is necessary to reduce or eleminate thermal Judder phenomenon by understanding and investigation. This paper introduces the thermal deformation arising from friction heat generation in braking and proposes the FEM analysis to predict the distribution of temperature and thermal deformation. the results of the FEM analysis show the deformed shape and temperature distribution of the disk brake. The optimization is performed to minimize the thermal judder of ventilated disc brake that is induced by the thermal deformation of the disk brake.

  • PDF

등가상수를 이용한 벤트레이트 디스크의 축대칭 온도 해석 (Axisymmetric Temperature Analysis of Ventilated Disk using Equivalent Parameters)

  • 여태인
    • 한국자동차공학회논문집
    • /
    • 제11권1호
    • /
    • pp.137-142
    • /
    • 2003
  • In automotive brake systems, the frictional heat generated can cause high temperature at the interface of rotor and pad which may deteriorate the material properties of the sliding parts and can result in brake fade. Conventionally, a pie-shaped 3-dimentional model is adopted to calculate temperature of ventilated disk using finite element method. To overcome the difficulties in preparing 3D finite element model and reduce the computational time required, the ventilated rotor is to be analyzed, in this study, as an axisymmetric finite element model in which, taking into considerations the effects of cooling passages, a homogenization technique is used to obtain the equivalent thermal properties and boundary conditions for the elements placed at the vent holes. Numerical tests show the proposed procedure can be successfully applied in practice, replacing 3-dimensional thermal analysis of ventilated disk.

전처리된 탄소섬유를 이용한 카본 세라믹 디스크 적용 가능성에 대한 연구 (A Study on Applicability of Carbon Ceramic Disc using Pretreated Carbon Fiber)

  • 유태두;김홍건;곽이구
    • 한국기계가공학회지
    • /
    • 제21권4호
    • /
    • pp.39-45
    • /
    • 2022
  • In this study, it was verified that carbon-ceramic brake discs can replace existing cast-iron brake discs of the same size. In addition, a method of pretreating carbon fiber to secure heat dissipation characteristics while using a small amount of carbon fiber was established. The thermal conductivity and bending strength characteristics were analyzed according to the carbon content, and brake braking tests were conducted. Through pretreatment, the maximum temperature was lowered by 16 ℃ compared to the case using only carbon fiber, and the cooling rate was improved by approximately 10% compared to metal brake discs. However, the total heat capacity increased as the mass increased owing to the reaction. Thus, the measured temperature was higher than that of the metal brake disc; therefore, additional research is required.