• Title/Summary/Keyword: 분사조건

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Effects of CNG Heating Value on Combustion Characteristics of a Diesel-CNG Dual-Fuel Engine (디젤-CNG 혼소엔진에서 CNG 발열량 변화가 연소 특성에 미치는 영향)

  • Kim, Yongrae;Jang, Hyeongjun;Lee, Janghee;Kim, Changgi
    • Journal of the Korean Institute of Gas
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    • v.19 no.6
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    • pp.28-33
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    • 2015
  • In this study, a dual fuel engine fueled with natural gas and diesel was tested to investigate the effects of heating value variation of CNG fuel. CNG substitution rate which is defined as the ratio of CNG and diesel supplied in a heating value basis was fixed at 80%. The higher heating value was varied from $10,400kcal/Nm^3$ to $9,400kcal/Nm^3$ by mixing nitrogen gas with pure CNG and diesel fuel was injected at a fixed injection timing. The engine test results showed that thermal efficiency and power output were decreased as the heating value of mixed CNG fuel was decreased. And the peak cylinder pressure was also decreased but the ignition delay time and the combustion duration and timing were almost same.

반도체 MEMS 공정에 적용하기 위한 micro blaster 식각 특성

  • Kim, Dong-Hyeon;Gang, Tae-Uk;Kim, Sang-Won;Gong, Dae-Yeong;Seo, Chang-Taek;Kim, Bong-Hwan;Jo, Chan-Seop;Lee, Jong-Hyeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.245-245
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    • 2010
  • 최근에 반도체 소자 및 마이크로머신, 바이오센서 등에 사용되는 미세 부품에 대한 연구 개발이 활발히 진행되고 있다. 미세 부품을 제작하기 위한 MEMS 공정은 대표적으로 화학용액을 이용한 습식식각, 플라즈마를 이용한 건식식각 등이 주를 이룬다. Micro blaster는 경도가 강하고 화학적 내성을 가지며 용융점이 높아 반도체 MEMS 공정에 어려움이 있는 기판을 다양한 형태로 식각 할 수 있는 기계적인 식각 공정 기술이라 할 수 있다. Micro blaster의 식각 공정은 고속의 날카로운 입자가 공작물을 타격할 때 입자의 아래에는 고압축응력이 발생하게 되고, 이 고압축 응력에 의하여 소성변형과 탄성변형이 발생된다. 이러한 변형이 발전되어 재료의 파괴 초기값보다 크게 되면 크랙이 발생되고, 점점 더 발전하게 되면 재료의 제거가 일어나는 단계로 이루어진다. 본 연구에서는 micro blaster 장비를 반도체 MEMS 공정에 적용하기 위한 식각 특성에 관하여 확인하였다. Micro blaster 장비와 식각에 사용한 파우더는 COMCO INC. 제품을 사용하였다. Micro blaster를 $Al_2O_3$ 파우더의 입자 크기, 분사 압력, 기판의 종류, 노즐과 기판과의 간격, 반복 횟수, 노즐 이동 속도 등의 공정 조건에 따른 식각 특성에 관하여 분석하였다. 특히 실제 반도체 MEMS 공정에 적용 가능한지 여부를 확인하기 위하여 바이오 PCR-chip을 제작하였다. 먼저 glass 기판과 Si wafer 기판에서의 식각률을 비교 분석하였고, 이 식각률을 바탕으로 바이오 PCR-chip에 사용하게 될 미세 홀과 미세 채널, 그리고 미세 챔버를 형성 하였다. 패턴을 형성하기 위하여 TOK Ordyl 사의 DFR(dry film photoresist:BF-410)을 passivation 막으로 사용하였다. Micro blaster에 사용되는 파우더의 직경이 수${\mu}m$ 이상이기 때문에 $10\;{\mu}m$ 이하의 미세 채널과 미세홀을 형성하기 어려웠지만 현재 반도체 MEMS 공정 기술로 제작 연구되어지고 있는 바이오 PCR-chip을 직접 제작하여 micro blaster를 이용한 반도체 MEMS 공정 기술에 적용 가능함을 확인하였다.

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AG(Anti-glare)를 이용한 태양전지 특성 분석

  • Jeong, Sang-Hun;Jo, Yeong-U;Lee, Yun-Ho;Gong, Dae-Yeong;Seo, Chang-Taek;Jo, Chan-Seop;Lee, Jong-Hyeon
    • Proceedings of the Korean Vacuum Society Conference
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    • 2010.02a
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    • pp.286-286
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    • 2010
  • 최근에 환경 오염과 화석 에너지의 고갈 문제를 해결하기 위하여 태양광을 전기 에너지로 변환하는 태양전지 연구에서 가장 이슈가 되는 부분은 저가격화와 고효율이다. 상용화 되어 있는 대부분의 태양전지는 단결정 실리콘 웨이퍼와 다결정 실리콘 웨이퍼를 사용한다. 실리콘 웨이퍼의 원자재 가격을 낮추는 방법에는 한계가 있기 때문에 태양전지 제작 공정에서 공정 단가를 낮추는 방법이 많이 연구되고 있고, 실리콘 웨이퍼가 가지는 재료의 특성상 화합물을 이용한 태양전지 보다 낮은 효율을 가질 수밖에 없기 때문에 반도체 소자 공정을 응용하여 실리콘 웨이퍼 기판에서 고효율을 얻는 방법으로 연구가 진행 되고 있다. 본 연구에서는 마이크로 블라스터를 이용하여 태양전지 cell 상부에 AG(anti-glare)를 가지는 유리 기판을 형성하여 낮은 단가로 태양전지 cell의 효율을 향상시키기 위한 연구를 진행 하였다. 태양전지 cell 상부에 AG를 가지는 유리 기판을 형성하게 되면 태양의 위도가 낮아 표면에서 대부분 반사되는 태양광을 태양전지 cell에서 광기전력효과가 일어나게 하여 효율을 향상시킨다. 이때 사용한 micro blaster 공정은 고속의 입자가 재료를 타격할 때 입자의 아래에는 고압축응력이 발생하게 되고, 이 고압 축응력에 의하여 소성변형과 탄성변형이 발생된다. 이러한 변형이 발전되어 재료의 파괴 초기값보다 크게 되면 크랙이 발생되고, 점점 더 발전하게 되면 재료의 제거가 일어나는 단계로 이루어지는 기계적 건식 식각 공정 기술이라 할 수 있다. 먼저 유리 기판에 마이크로 블라스터 장비를 이용하여 AG를 형성한다. AG는 $Al_2O_3$ 파우더의 입자 크기, 분사 압력, 노즐과 기판과의 간격, 반복 횟수, 노즐 이동 속도 등의 공정 조건에 따른 유리 기판 표면에서의 광학적 특성 및 구조적 특성에 관하여 분석하였다. 일반적인 태양전지 cell 제작 공정에 따라 cell을 제작 한후 AG 유리 기판을 상부에 형성시키고 솔라시뮬레이터를 이용하여 효율을 측정하였다. 이때 솔라시뮬레이터의 광원이 고정되어 있기 때문에 태양전지 cell에 기울기를 주어 태양의 위도 변화에 대해 간접적으로 측정하였다. AG 유리 기판이 태양전지 cell 상부에 형성 되었을 때와 없을 때를 각각 비교하여 AG 유리 기판이 형성된 태양전지 cell에서의 효율 향상을 확인하였다.

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Technology of Minimized Damage during Loading of a Thin Wafer (박판 웨이퍼의 적재 시 손상 최소화 기술)

  • Lee, Jong Hang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.321-326
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    • 2021
  • This paper presents a technique to minimize damaged wafers during loading. A thin wafer used in solar cells and semiconductors can be damaged easily. This makes it difficult to separate the wafer due to surface tension between the loaded wafers. A technique for minimizing damaged wafers is to supply compressed air to the wafer and simultaneously apply a small horizontal movement mechanism. The main experimental factors used in this study were the supply speed of wafers, the nozzle pressure of the compressed air, and the suction time of a vacuum head. A higher supply speed of the wafer under the same nozzle pressure and lower nozzle pressure under the same supply speed resulted in a higher failure rate. Furthermore, the damage rate, according to the wafer supply speed, was unaffected by the suction time to grip a wafer. The optimal experiment conditions within the experimental range of this study are the wafer supply speed of 600 ea/hr, nozzle air pressure of 0.55 MPa, and suction time of 0.9 sec at the vacuum head. In addition, the technology improved by the repeatability performance tests can minimize the damaged wafer rate.

Development of a 2-fluid Jet Mixer for Preventing the Sedimentation in Livestock Liquid Manure Storage Tank (가축분뇨액비저장조 침전물 퇴적 방지를 위한 2류체 제트노즐식 교반장치 개발에 관한 연구)

  • Yu, B.K.;Hong, J.T.;Kim, H.J.;Kweon, J.K.;Oh, K.Y.;Park, B.K.
    • Journal of Animal Environmental Science
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    • v.18 no.3
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    • pp.207-220
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    • 2012
  • There are around 7,500 manure tanks to treat the manures from pigs in Korea. In the tank, there are too much sediments deposited on the base and wall, which causes low efficiency of stock capacity and manure fermentation. In order to minimize sediments and to ferment manure effectively, we developed a 2-fluid jet mixer for mixing sediments in liquid livestock manure tank. For developing the prototype, we tested a factorial experimental system with various nozzles, and simulated CFD models with two kinds of nozzle arrangement. From the results of factorial experiment and CFD simulation, we concluded the dia. ratio of primary : secondary nozzle should be 1:2 and the nozzles should be arranged at the same distances toward to the circumferential direction. With this results, we manufactured a 2-fluid jet mixer which is consists of four 2-phase nozzles, centrifugal slurry pump and root's type air blower. And, we carried out the performance test of the prototype in the round shaped liquid manure tank in the farm. The performance test results showed that the uniformity of TS (Total Solid) and VS (Volatile Solid) was raised from 21.3 g/L, 13.3 g/L In steady state to TS and VS to 23.0 g/L, 14.1 g/L in the mixing operation. Therefore, we could conclude that the prototype of 2-fluid mixer could make the solid material which could be sediments in the tank not to be deposited in the tank and to be contacted to air bubbles which could enhance the efficiency of the fermentation of livestock manure.

Characteristics of Transparent Conductive Tin Oxide Thin Films on PET Substrate Prepared by ECR-MOCVD (PET 기판상에 ECR 화학증착법에 의해 제조된 SnO2 투명도전막의 특성)

  • Kim, Yun Seok;Jeon, Bup Ju;Ju, Jeh Beck;Sohn, Tae Won;Lee, Joong Kee
    • Korean Chemical Engineering Research
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    • v.43 no.1
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    • pp.85-91
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    • 2005
  • $SnO_2$ films were prepared at room temperature under a $(CH_3)_4Sn-H_2-O_2$ atmosphere in order to obtain transparent conductive polymer by using ECR-MOCVD (Electron Cyclotron resonance -Metal Organic Chemical Vapor Deposition) system. The electrical properties of the films were investigated as function of process parameters such as deposition time, microwave power, magnetic current power, magnet/showering/substrate distance and working pressure. An increase in microwave power and magnetic current power brought on $SnO_2$ film formation with low electric resistivity. On the other hand, the effects of process parameters described above on optical properties were insignificant in the range of our experimental scope. The transmittance and reflectance of the films prepared by the ECR-MOCVD exhibited their average values of 93-98% at wave length range of 380-780 nm and 0.1-0.5%, respectively. The grain size of the $SnO_2$ films that are also insensitive with the process parameters were in the range of 20-50 nm. On the basis of experimental data obtained in the present study, electrical resistivity of $7.5{\times}10^{-3}ohm{\cdot}cm$, transmittance of 93%, and reflectance of 0.2% can be taken as optimum values.

Identification of the Pretense Producing Bacteria to Use Fish Meal Wastewater and the Producing Conditions for the Enzyme (사료폐수를 이용한 Alkaline Pretense 생산균의 동정 및 효소생산 조건)

  • SHIN Suk-Woo;JUNG Kyoo-Jin;KIM Seong-Woo;PARK Seung-Hee
    • Korean Journal of Fisheries and Aquatic Sciences
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    • v.22 no.3
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    • pp.138-146
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    • 1989
  • This experiment was conducted to utilize the water soluble protein from the fish meal in wastewater as nitrogen source by alkaline protease producting bacteria and to investigate the culture condition of the production. G-12 and G-14 strains having the strong activity of the alkaline pretense were isolated from sea water. These strains were identified as Pseudomonas chlororaphis and Pseudomonas alcaligenes according to physiologycal characteristics, respectively. In enzyme production, galactose and casein for G-12 strain, and raffinose and the water soluble protein of the fish meal wastewater for G-14 strain was favorable as carbon and nitrogen source. An action of inhibition appeared in all of the metal salts used. The optimal temperature of enzyme production was $30^{\circ}C$ for all strains. Optimal initial pH for the enzyme formation in G-12 and G-14 strains was pH 10.0 and 8.0. When these two strains were incubated for $30\~35$ hours in the optimal production medium, the enzyme production reached at maximum.

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Gas Chromatographic Performances for Simultaneous Determination of Multi-pesticide Residues and Extraction of Pesticides with Three Partition Solvents (잔류농약 다성분 동시분석을 위한 기체 크로마토그래피 분석성능과 3종 분배용매에 의한 농약추출)

  • Kim, Chan-Sub;Kim, Jin-Bae;Im, Geon-Jae;Park, Hyun-Ju;Lee, Young-Deuk
    • The Korean Journal of Pesticide Science
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    • v.13 no.3
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    • pp.133-147
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    • 2009
  • In order to develop the simultaneous analytical method for pesticide residues which ones in soil are rapidly and inexpensively measured by, many analytical methods for individual pesticide residue and several methods for multi-pesticide residues in agricultural commodities and food were reviewed. Various gas chromatographic conditions and pre-treatment procedures were intensively investigated and modified. And then new optimum procedure was established and its proficiency was validated. The response on detectors of simultaneous determination of 180 pesticides out of pesticides used in Korea was tested. The number of pesticides that their limits of detection (LOD) equal or lower than $0.05\;mg\;kg^{-1}$ were 137 pesticides on ECD, 170 pesticides on NPD and 179 pesticides on ECD/NPD integrated. The retention times of most pesticides ranged appropriately between 10 minutes and 40 minutes in the proposed chromatographic conditions. But about 90 pesticides eluded between 20 minutes and 30 minutes and so they were not resolved enough. In partition with dichloromethane, ethyl acetate/hexane (1:1) and ethyl acetate, number of pesticides whose extraction efficiency ranged from 70% to 120%, were 163, 154 and 147, respectively.

A Study on the Demonstration of Yellow Plume Elimination System from Combined Cycle Power Plant Using Liquid Injection System (액상 직분사 시스템을 이용한 복합화력 황연제거 실증 연구)

  • Lee, Seung-Jae;Kim, Younghee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.10
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    • pp.317-324
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    • 2020
  • Combined cycle power plants (CCPP) that use natural gas as fuel are easier to start and stop, and have lower pollutant emissions, so their share of domestic power generation facilities is steadily increasing. However, CCPP have a high concentration of nitrogen dioxide (NO2) emission in the initial start-up and low-load operation region, which causes yellow plume and civil complaints. As a control technology, the yellow plume reduction system was developed and operated from the mid-2000s. However, this technology was unable to control the phenomenon due to insufficient preheating of the vaporization system for 10 to 20 minutes of the initial start-up. In this study, CFD analysis and demonstration tests were performed to derive a control technology by injecting a reducing agent directly into the gas turbine exhaust duct. CFD analysis was performed by classifying into 5 cases according to the exhaust gas condition. The RMS values of all cases were less than 15%, showing a good mixing. Based on this, the installation and testing of the demonstration facilities facilitated complete control of the yellow plume phenomenon in the initial start-up.

Production of Pleurotus ostreatus and Flammulina velutipes Using Liquid Spawn Inoculation System (느타리 팽나무버섯 재배에서 액체종균 배양 및 접종시스템 적용방법의 구명)

  • Hong, Sung-Jun;Lee, Won-Ho;Shin, Beom-Soo;Sung, Jae-Mo
    • The Korean Journal of Mycology
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    • v.31 no.1
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    • pp.22-27
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    • 2003
  • This research aimed at developing the efficient method and device applicable to the inoculation of mushroom using (spawn was intended to utilize) liquid spawn for the stable production of mushroom. For the mass production of liquid culture, optimal inoculum volume and cultural period were $5{\sim}6%$ and 4 days for Flammulina velutipes and 4% and 5 days for Pleurotus ostreatus. Fruit body weight in 850 ml polythene bottle was highest at 6% or 15 ml liquid inoculum for P. ostreatus and $4{\sim}6%$ or $10{\sim}15ml$ for F. velutipes. Weight of fruit body by the application of liquid spawn inoculation system increased up to 33.7% for P. ostreatus and 32.8% for F. velutipes, respetively, compared to conventional spawn making system. The system of liquid spawn inoculation was successfully operated without malfunction in opening or closing the lid, and it took 26 min to inoculate 1200 bottles.