• Title/Summary/Keyword: 분무 건조

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Dependence of Compaction Behavior of Spray-Dried Ferrite Powders on the Kinds and Concentrations of Binder Systems (결합제의 종류와 양에 따라 분무건조된 페라이트 분말의 성형특성)

  • 홍대영;변순천;제해준;홍국선
    • Journal of the Korean Ceramic Society
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    • v.32 no.9
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    • pp.1047-1055
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    • 1995
  • Mn-Zn ferrite granules were formed by a spray-drying method of the slurry containing different kinds and concentrations of binders at various temperatures. The slurry was made by conventional ceramic processing method, that is, by mixing Fe2O3, MnO, ZnO powders (52 : 24 : 24 mol%), calcining and milling. Typical shape of the spray dried granules was spherical. The compaction behavior of these granules was dependent on the spray-drying temperature and the kind and concentration of binders. At lower pressure the granules were displaced and at higher pressure the granules were deformed and fractured to fill pores among the granules. The optimum concentration of the binder was 0.5wt%. The granules containing 0.5wt% PVA 205 were deformed and fractured well and the green density was higher than others. At higher concentrations of the binder the granules were deformed rather than fractured, therefore the green density was lowered because of the remaining unfilled pores. The decomposition temperature and the heat released were increased with increasing the concentration of the binders. The compaction response of the granules containing PVA 205 was more efficient than those containing PVA 217 and PVA 117. Green density was not dependent on the degree of hydrolysis of the binders. The compaction response of the granules spray-dried at 15$0^{\circ}C$ was most efficient.

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Flue Gas Sulfur Dioxide Removal Performance of a Bench-Scale Spray Absorption/Drying Reactor (실험실적 규모의 분무흡수건조반응기의 배출가스 중 아황산가스 처리성능 연구)

  • 동종인;구우회;임대현
    • Journal of Korean Society for Atmospheric Environment
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    • v.12 no.4
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    • pp.449-457
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    • 1996
  • The main purpose of this study was to investigate sulfur dioxide removal performance of flue gas desulfurization system utilizing a Spray Absorption/Drying Reactor. In this system, the size of droplets was considered the most significant factor and tested using a PDA system. Lime slurry flow rate, operating temperature, calcium/sulfur (Ca/S) ratio and applied air pressure were selected as major operation variables and tested/analyzed in terms of system performance. The results are as follows. 1. The $SO_2$ removal efficiencies were 49%, 74%, 85% for Ca$(OH)_2$ slurry flow rate of 10, 20, 30 ml/min, which implies that the increase of slurry flow rate improves removal efficiency. The optimum slurry flow rate in this study was, however, considered 20 ml/min because of constraints of system troubles and absorbent utilization. 2. As Ca/S ratio increased, $SO_2$ removal efficiency was observed to increase. 3. As air pressure, at the atomizing nozzole, increased from 3 to 5 $kg/cm^2, SO_2$ removal efficiency increased from 74% to 80%, because of droplet size reduction due to pressure increase during atomizing process and the increase of surface area, helping mass transfer between gas and liquid phase.

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Fabrication of Agglomerated Cr$_2$O$_3$ Powder for Plasma Spray Coating by Spray Drying Process (분무 건조법에 의한 프라즈마 용사를 Cr$_2$O$_3$조립 분말 제조)

  • 이동원
    • Journal of Powder Materials
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    • v.5 no.1
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    • pp.28-34
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    • 1998
  • Plasma sprayed ceramic coatings are widely used in various industrial fields to improve their properties or to reduce the production cost. The ceramic powders for plasma spray coating have been mainly manufactured by spray drying or fused+crushed process. In this study, chromium oxide which has better mechanical properties than those of the other ceramic was selected and agglomerated chromium oxide powders for plasma spray coating were produced by spray drying process with a various processing condition. The large hollow powders and the harsh surfaced powders are formed at high slurry feed rate more than 163 g/min. and low binder concentration less than 2wt%, respectively. These powders cause the considerable decrease of flowability and apparent density. The powders produced by spray drying process have the spherical shape with the mean size of 45 ${\mu}m$, but these are shown lower apparent density and flowability than the powders produced by fused+crushed powders. The plasma spray coated layers by spray dried powders are shown a different microstructure with that by fused+crushed powders in porosity shape, but their properties such as density, hardness and bond strength are similar.

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Internal Structure and Weibull Modulus of $Al_2$$O_3$Ceramics Sintered with Addition of MgO (마그네시아 첨가 $Al_2$$O_3$세라믹스의 내부구조 및 Weibull Modulus)

  • 조용익;유선균;정상귀;조성용;김승재;오꾸미야마사타로
    • Journal of the Korean Ceramic Society
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    • v.38 no.5
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    • pp.479-484
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    • 2001
  • 고순도 알루미나 분말에 소결조제로서 MgO를 0ppm 및 500ppm 첨가하여 열분무건조기를 사용하여 준비한 과립을 80$0^{\circ}C$에서 하소를 함으로써 얻어진 과립으로 제작한 소결체의 MgO 첨가량에 따른 미세구조와 꺾임강도에 미치는 영향을 고찰하였다. 또한 시편두께를 50$mu extrm{m}$의 박편으로 가공하여 투광법으로 내부구조도 관찰하였다. MgO를 500ppm 첨가하여 제작한 과립을 180 MPa의 냉간정수압성형성 후 1$600^{\circ}C$에서 소결한 소결체는 상대밀도가 100%에 도달하였고 균일한 결정립성장의 치밀한 미세구조를 나타내었다. MgO를 500ppm 첨가한 시편의 4점 꺾임강도 또한 각 소결온도에서 MgO를 9ppm 첨가한 시편보다 23%-32%정도 높은 강도를 나타내었으며, 특히 소결온도 1$600^{\circ}C$에서는 꺾임강도가 501MPa 그리고 weibull 계수가 20의 고강도이면서 신뢰성이 높은 알루미나 소결체가 얻어졌다. 본 연구에서는 weibull 계수의 값이 높은 시편일수록 내부구조의 결함크기가 작고 이 작은 결함이 시편내부에 균일하게 분포되어 있음을 확인할 수 있었다.

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Fabrication and hydrogen storage property of eutectic Mg-Ni based alloy powder (공정 Mg-Ni계 합금 분말의 제조 및 수소저장 특성)

  • Hong, Seong-Hyeon;Bae, Jong-Soo;Yim, Chang-Dong;Na, Young-Sang;Song, Myoung-Youp
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.2
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    • pp.174-180
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    • 2006
  • The eutectic Mg-23.5%Ni alloy was casted by melting and solidification. The powders of Mg-23.5%Ni and (Mg-23.5%Ni)-10% iron oxide were prepared by mechanical grinding of casted Mg-Ni alloy and casted Mg-Ni alloy+oxide, respectively. As milling time increases, hydriding and dehydriding rates of Mg-Ni and Mg-Ni-oxide alloy powders increase. The additions of iron oxide to Mg-Ni alloy and Mg-Ni-oxide increase hydriding rates and slightly decrease dehydriding rates.

Spray Drying of Ferrite Powders and the Characteristics of the Granule (페라이트 분말의 분무건조와 제조된 과립의 특성)

  • 변순천;제해준;홍국선
    • Journal of the Korean Ceramic Society
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    • v.32 no.5
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    • pp.549-558
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    • 1995
  • Mn-Zn ferrite granules were prepared by spray drying of the slurry containing different kinds and concentration of binders at various spray drying temperatures and atomizing pressures. The characteristics of the spraydried granules were analyzed according to the processing variables of spray drying and the slurries containing different solid loading and kinds and concentration of binders. Typical shape of the spray dried granules was spherical. The granules spray dried at 15$0^{\circ}C$ were more spherical and containing lower hollow percentage than any other granules prepared at higher temperature. The granules prepared at higher atomizing pressures were more spherical and become smaller in size. The granules prepared using slurry containing higher solid loading were larger in size and less defective in shape. As increasing the concentration of binder the number of donut-shaped granules was increased and the size distribution become broader. The granules prepared using the slurry containing PVA 205 were more spherical than those containing PVA 217 and PVA 117. As the amount of granules which were donut-shaped or dimpled increased the compaction response were less effective. The hollows were not fractured completely even at hight pressures and remained after sintering.

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Effect of Process Parameters on the Morphology and Size of Spray-Dried Granule Powder for Fabrication of SiAlON Raw Material (SiAlON 원료분말제조를 위한 분무건조 과립분말의 형상과 크기에 미치는 공정변수효과)

  • Choi, Jae-Hyeong;Lee, Soyul;Han, Yoonsoo;Lee, Sung-Min;Nahm, Sahn;Kim, Seongwon
    • Korean Journal of Materials Research
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    • v.27 no.12
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    • pp.716-721
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    • 2017
  • SiAlON-based ceramics are some of the most typical ceramic materials used as cutting tools for HRSA(Heat Resistant Super-Alloys). SiAlON can be fabricated using ceramic processing, such as mixing, granulation, compaction, and sintering. Spray drying is a widely-used method for producing a granular powder of controlled morphology and size with flowability. In this study, we report a systematic investigation aimed at optimizing spherical granule morphology by controlling spray-drying parameters such as gas flow and feed rate. Before spray drying, the viscosities of the raw material slurries were also optimized with the amount of dispersant added.

Monitoring Bacillus cereus and Aerobic Bacteria in Raw Infant Formula and Microbial Quality Control during Manufacturing (영.유아용 식품원료의 Bacillus cereus와 일반세균 모니터링 및 제조공정 중 미생물 품질제어)

  • Jung, Woo-Young;Eom, Joon-Ho;Kim, Byeong-Jo;Ju, In-Sun;Kim, Chang-Soo;Kim, Mi-Ra;Byun, Jung-A;Park, You-Gyoung;Son, Sang-Hyuck;Lee, Eun-Mi;Jung, Rae-Seok;Na, Mi-Ae;Yuk, Dong-Yeon;Gang, Ji-Yeon;Heo, Ok-Sun;Yoon, Min-Ho
    • Korean Journal of Food Science and Technology
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    • v.42 no.4
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    • pp.494-501
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    • 2010
  • The purpose of this study was to examine the presence of Bacillus cereus, aerobic bacteria and coliforms in the raw material of infant formulas and investigate the manufacturing process in terms of microbial safety. Among ten kinds of raw infant formula material samples (n=20), Bacillus cereus appeared in two (n=4). Aerobic bacteria were not detected in raw infant formula material or maximum 4.15 log CFU/g. Eleven species of aerobic bacteria were isolated and 76% of them were Sphingomonas paucimobilis, Pseudomonas fluorescens, Rhizobium radiobactor, or Stenotrophomonas maltophilia. A Pearson's correlation analysis revealed that the most influential factors for detecting Bacillus cereus were aerobic bacteria and coliforms. In other words, when the measured values of aerobic bacteria and coliforms were higher, the possibility that Bacillus cereus would appear increased. In a regression model to predict Bacillus cereus, the rate of appearance was correlated with aerobic bacteria and coliforms, and its contribution rate for effectiveness was 86%. Improving microbial quality control by pasteurization, spray dry, popping and extrusion resulted in a decrease in the numbers of Bacillus cereus, aerobic bacteria and coliforms in the raw materials. The results suggest that a hazard analysis and critical control point system might be effective for reducing microbiological contamination.

Effects of a Diet Supplemented with Dried Animal Blood and Macsumsuk Mixture on the Growth Performance and Meat Quality Parameters of Broiler Chickens (맥섬석 혼합 건조혈분 급여가 육계의 생산성과 육질에 미치는 영향)

  • Kim, Byung-Ki;Yi, Jun-Koo;Hwang, Eun-Gyeong;Kang, Bo-Seok
    • Korean Journal of Poultry Science
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    • v.44 no.1
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    • pp.29-39
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    • 2017
  • This study examined the effects of adding dried blood mixed with Macsumsuk to the feed of broiler chickens. The blood had been dried at $200^{\circ}C$ in an ultra-high-temperature injection system and mixed in a 70:30 proportion of blood meal to Macsumsuk. The experiment consisted of four treatment groups of 150 chickens each. The control group received common broiler feed only, while treatment groups T1, T2, and T3 received feed supplemented with 0.5, 1.0, and 3.0% of the blood meal/Macsumsuk mixture, respectively. The diets were fed for a total of 35 days. Compared with the controls, body weight gain was improved in groups T1 (1,621 g), T2 (1,749 g), and T3 (1,739 g) (1,621-1,749 g vs. 1,448.5 g, respectively) and feed efficiency increased (p<0.01). The carcass rate in group T3 was higher by 83.26% than that in the controls (75.96 %) (p<0.01). The water holding capacity (WHC) increased in groups T1 and T2 (62.27 and 63.80% respectively) compared with controls (p<0.01). The intestine length was longer in groups T1 and T2 (53.98-55.48) than in controls (45.81) (p<0.01). Adding 0.5-1.0% of the dried blood meal Macsumsuk supplement resulted in a significant reduction in the cholesterol content (39.28~47.34 mg/100 g) compared with the controls (50.44 mg/100 g) (p<0.001); furthermore, the proportions of fatty acids including oleic (C18:1n9), ${\gamma}-linoleic$ (C18:3n6), eicosenoic (C20:1n9), and arachidonic (C20:4n6) acids were significantly increased (p<0.01). Compared with controls, the proportion of unsaturated fatty acids (UFA), mono-unsaturated fatty acids (MUFA), and proportion of UFA / SFA in group T1 was (68.66 vs. 69.35%, 51.22 vs 52.00%, and 2.19 vs. 2.26%, respectively) (p<0.05). However, the amino acid content of cystine and methionine of the treatment group (0.43~0.57%) was significantly higher than that of controls (0.38~0.46%) (p<0.05). Overall, supplementing the feed with 0.5-1.0% of the mixture of blood meal Macsumsuk improved productivity by increasing weight gain and feed efficiency, improved meat quality by increasing the water-holding capacity and levels of unsaturated fatty acids, and improved meat color.

Characterization and Improvement of Dissolution Rate of Solid Dispersion of Celecoxib in PVP K30/Eudragit EPO (PVP K30/Eudragit EPO에 의한 셀레콕시브 고체분산체의 용출률 향상 및 특성)

  • Jeon, Dae Yeon;Jang, Ji Eun;Lee, Jeong Hwan;Yang, Jae Won;Park, Sang Mi;Lim, Dongkwon;Khang, Gilson
    • Polymer(Korea)
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    • v.38 no.4
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    • pp.434-440
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    • 2014
  • We prepared nanoparticles containing insoluble celecoxib by the method of solid dispersions using a spray dryer to improve solubility of celecoxib. We used PVP K30 and Eudragit EPO as water-soluble carriers for the solid dispersion, and poloxamer 407 as a surfactant. Characterization of celecoxib solid dispersion was performed by scanning electron microscope (SEM), differential scanning calorimetry (DSC), X-ray diffraction (XRD) and Fourier-transform infrared spectroscopy (FTIR). The results of SEM, DSC and XRD demonstrated that celecoxib is amorphous in solid dispersion. The dissolution rate measured in intestinal juice showed that the method of solid dispersion improved celecoxib solubility as compared with a conventional drug (Celebres$^{(R)}$). In conclusion, solid dispersion formulation prepared by a spray dryer would improve the solubility of celecoxib in oral administration.