• Title/Summary/Keyword: 볼 베어링 시스템

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윤활유내 마모입자의 통계적 처리를 통한 정량 분석 결과

  • 윤의성;한홍구;안효석;권오관
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1990.11a
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    • pp.41-45
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    • 1990
  • 기계시스템의 파괴 마멸 진단을 위한 Condition Nonitoring 기술은 기계류의 작동 상태를 계속적$\cdot$정기적으로 검지하여 failure 발생을 사전에 예방$\cdot$조치하는데 중요성이 있으며, 계속적으로 기계시스템의 상태를 파악함으로써 차후 시스템 개선 및 윤활시스템의 최적화를 위한 data base를 구축함에 기술적용의 의의를 가지고 있다. 본 연구에서는 Condition Monitoring 기술중 Contaminant Inspection Method를 이용하여 볼베어링의 정상 마모상태에서 변화되어 가는 마모상태를 규명하며, 통계적 처리에 의해 시간의 추이에 따라 통계 변수들의 경향을 분석하며 마모 상태의 경향을 정량적으로 분석하였다.

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Evaluation of Seismic Performance for Various Types of Pile Head of Landing Pier (잔교식 안벽에서 말뚝 두부형식에 따른 내진성능 평가)

  • Jang In-Sung;Kwon O-Soon;Park Woo-Sun;Jeong Weon-Mu
    • Journal of Korean Society of Coastal and Ocean Engineers
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    • v.17 no.2
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    • pp.70-79
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    • 2005
  • Most of landing piers in Korea employ the combination of vertical piles and batter piles, which shows good efficiency in static lateral resistance but poor seismic performance. Many attempts have continuously been made to increase the seismic performance of batter piles with various aseismatic systems. In this study, new types of aseismatic system were developed by use of rubber and ball bearing, and shaking table tests and 3 dim. numerical analyses were performed in order to compare the seismic performance for various types of pile head. The test and numerical analysis results show the high seismic performance of newly proposed systems and the applicability off dim. numerical analysis considering the non-linear behaviour of rubber and ball bearing systems.

Torque Prediction of Ball Bearings Considering Cages using Computational Fluid Dynamics (전산유체역학을 이용한 케이지가 고려된 볼 베어링의 토크 예측)

  • Jungsoo Park;Jeongsik Kim;Seungpyo Lee
    • Tribology and Lubricants
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    • v.40 no.1
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    • pp.1-7
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    • 2024
  • Ball bearings are a major component of mechanical parts for transmitting rotation. Compared to tapered roller bearings, ball bearings offer less rolling resistance, which leads to reduced heat generation during operation. Because of these characteristics, ball bearings are widely used in electric vehicles and machine tools. The design of ball bearing cages has recently emerged as a major issue in ball bearing design. Cage design requires pre-verification of performance using theoretical or experimental formula or computational fluid dynamics (CFD). However, CFD analysis is time-consuming, making it difficult to apply in case studies for design decisions and is mainly used in performance prediction following design confirmation. To use CFD in the early stages of design, main-taining analytical accuracy while reducing the time required for analysis are necessary. Accordingly, this study proposes a laminar steady-state segment CFD technique to solve the problem of long CFD analytical times and to enable the use of CFD analysis in the early stages of design. To verify the reliability of the CFD analysis, a bearing drag torque test is performed, and the results are compared with the analytical results. The proposed laminar steady-state segment CFD technique is expected to be useful for case studies in bearing design, including cage design.

Detection of Impulse Signal in Noise Using a Minimum Variance Cepstrum -Application on Faults Detection in a Bearing System (최소 분산 캡스트럼을 이용한 노이즈 속에 묻힌 임펄스 검출 방법-베어링 결함 검출에의 적용)

  • 최영철;김양한
    • Journal of KSNVE
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    • v.10 no.6
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    • pp.985-990
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    • 2000
  • The signals that can be obtained from rotating machines often convey the information of machine. For example, if the machine under investigation has faults, then these signals often have pulse signals, embedded in noise. Therefore the ability to detect the fault signal in noise is major concern of fault diagnosis of rotating machine, In this paper, minimum variance cepstrum (MV cepstrum) . which can easily detect impulse in noise, has been applied to detect the type of faults of ball bearing system. To test the performance of this technique. various experiments have been performed for ball bearing elements that have man made faults. Results show that minimum variance cepstrum can easily detect the periodicity due to faults and also shows the pattern of excitation by the faults.

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Temperature increase of the spindle bearing system having a gear on the bearing span (베어링 스팬상에 기어구동축을 갖는 스핀들 베어링 시스템의 열특성에 관한 연구)

  • Choi, Jin-kyung;Lee, Dai-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.33-43
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    • 1998
  • High cutting speeds and feeds are essential requirements of a machine tool structure to accomplish its basic function which is to produce a workpiece of the required geometric form with an acceptable surface finish at as high a rate of production as is economically possible. Since the bearings in high speed spindle units are the main heat source of the total cutting system, in this work, the thermal characteristics of the spindle bearing system with a tilting axis were investigated using finite element methods to improve the performance of the spindle bearing system. Based on the theoretical results, a specially designed prototype spindle bearing system has been manufactured. Using the manufactured spindle bearing system, the thermal characteristics were measured. From the comparison of the experimental results with the theoretical ones, it was found that the finite element method predicted well the thermal characteristics of the spindle bearing system.

Static and Dynamic Characteristics of the Spindle Bearing System with a Gear Located on the Bearing Span (베어링 스팬상에 기어구동축을 갖는 스핀들 베어링 시스템의 정적 및 동적 해석방법에 관한 연구)

  • Choe, Jin-Gyeong;Big, Gyu-Yeol;Lee, Dae-Gil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1477-1485
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    • 1996
  • Since the spindle bearing systme is the main source of the total cutting point compliance of machine tool structures, in this work, the static and dynamic characteristics of the spndle bearing systme driven by the gear located on the bearing span were investigated using analytical and finite elemtn methods to improve the performance of the spindle bearing system. Based on the theretical results, a specially designed prototype spindle bvearing systme was manufactured. Using the manufactured spindle bearing system, the static and dynamic characteristics were measured. From the comparison of the experimental results with the theoretical results, it was found that the finite elemetn method predicted well the static and dynamic characteristics of the spindle bearing system.

네트웍 기반 자기베어링용 전력 증폭기 설계

  • 진재호;박종권;경진호;노승국
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.10a
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    • pp.115-115
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    • 2003
  • 최근 회전기계에 대한 세계적인 기술추세를 볼 때 해를 거듭할수록 더욱 정밀해지고 고속화에 대한 요구가 한층 증대되고 있으며 이러한 측면에서 여러 분야에 우수한 장점을 지니고 있는 능동적 자기베어링의 회전축계 활용에 대한 연구가 활발히 진행되고 있다. 특히 프랑스를 중심으로 한 미국, 일본 등이 이에 대한 연구를 활발하게 수행하여 고속 공작기계 스핀들을 비롯한 고진공 펌프 및 각종 터어빈, 압축기 등에 실용화시키는 단계에 있다. 그러나 국내 관련기술에 대한 연구는 연구소, 학계를 중심으로 실험실적인 기초연구로서 부분적으로 수행하는 단계에 있으며 관련분야 활용을 위한 본격적인 연구는 수행되지 못하고 있는 실정이고 이를 실용화시키기 위한 일환으로 능동적 자기 베어링의 회전 축계를 구성하고 있는 요소기술 중 하나인 전력 증폭기의 개발이 이뤄져야 할 필요성이 있는데 본 논문에서는 네트웍 기반 전력 증폭기 개발을 시도하였다. 전력 증폭기는 크게 리니어 앰프와 스위칭 앰프로 구분된다. 리니어 앰프의 경우 회로가 간단하고 노이즈가 비교적 작다는 장점이 있지만 전력손실 및 발열이 크기 때문에 에너지 측면에서 저 효율이라는 점과 따로 방열판을 부착해야 한다는 단점을 가지고 있고, 스위칭 앰프의 경우 전력손실이 작은 반면, 회로가 비교적 복잡하고 노이즈의 발생 가능성이 높다는 단점이 있다. 본 논문에선 위 두 가지 방식을 혼합한 혼합형 전력 증폭기로 설계하였다. 또한 기존에 전력증폭기의 경우 상위 주제어기로부터 제어량을 아날로그 신호로 통신하기 때문에 발생할 수 있는 EMI 노이즈신호에 대한 대책을 세워야 하는데 본 연구를 통해 개발된 전력증폭기는 따로 보조제어기(TMS320LF2406A)를 두어 상위 주제어기에 전력증폭기의 상태값을 궤환할 수 있도록 명령 신호체계를 전체 시스템의 샘플링 시간을 고려하여 비교적 전송 속도가 빠른 CAN(Controller Area Network)으로 구축하여 주제어기와 전력 증폭기간에 양방향 통신이 가능하도록 하였다. 이로써 전력증폭기의 상태정보를 알 수 있다. 따라서 본 논문에서는 칩 설계기술의 발전으로 가격대 성능비가 우수한 DSP(TMS320LF2406A)를 이용하여 과거의 아날로그 방식의 명령신호체계를 디지털 신호체계로 바꿈으로써 네트웍을 통해 전력증폭기의 상태진단 가능성을 검증한다.

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Ball-Bearing Selection Considering Flexibility of Shaft-Bearing System (축-베어링 시스템의 연성 특성을 고려한 볼 베어링의 선정)

  • 윤기찬;최동훈
    • Tribology and Lubricants
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    • v.16 no.1
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    • pp.39-45
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    • 2000
  • In this paper, the effects of shaft and bearing flexibilities are investigated for the accurate modeling of a shaft-bearing system supported by ball bearings. Generally, rolling bearings are modeled by simple rigid pin-joint in the mechanical design. However, they can no longer be modeled by ideal boundary conditions in the advanced applications because the rigid pin-joint model cannot satisfy the current trends of mechanical design decreasing mass and reducing volume. Consequently the flexible support model of ball bearing is investigated using the static analysis module developed by A .B. Jones and T. A. Harris. A simple two-bearing system, supported by two deep groove ball bearings and radially loaded on the shaft midway between the bearings, is utilized to validate the coupled model of shaft-bearing system. Numerical computations using the model indicate that the shaft span length, locating/floating bearing arrangements and applied bearing size are significant factors in determining the mechanical behaviors. The flexible support model of ball bearing can be escaped to over-estimate in the bearing fatigue life. The proposed simple design formulation obtained by numerical simulations can approximately predict a rate of bearing life reduction as a function of shaft span length/shaft diameter (L/d).

A Study for Basic Durability Assessment of Shale Shaker (셰일 셰이커 기초 내구성 평가에 관한 연구)

  • Oh, Jung-Soo;Kim, Sung-Min;Whang, Jong-Duk
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.20 no.10
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    • pp.296-302
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    • 2019
  • In this study, a basic durability assessment was performed by selecting the main part of a trial product of a shale shaker, which is one of components for a mud circular system. For a preliminary durability assessment, it was assumed that the lifetime of the bearing for the vibrator motor and the stiffness of the support spring are affected by the vibration when the motor operates continuously. In the case of the motor, the initial p-p level was 0.72 g, but after 100 hours of operation, the p-p level was rapidly increased to 1.26 g. Bearing defects could be estimated through ball defect frequency analysis. In the case of the spring, the stiffness of the spring was reduced by approximately 3.78% at the end of 2,000 hours of the fatigue-durability test by applying excitation conditions to shale shaker body. In the future, we will analyze the influence of the particle removal efficiency of the shale shaker.

Study on Friction Effect for Optical Image Stabilization Actuator with Ball Bearing (볼베어링 구동방식을 적용한 광학식 손떨림 보정장치의 마찰특성 연구)

  • Kim, Choong;Song, Myeong-Gyu;Son, Dong-Hun;Park, Kyoung-Su;Park, No-Cheol;Park, Young-Pil
    • Transactions of the Society of Information Storage Systems
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    • v.6 no.2
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    • pp.74-78
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    • 2010
  • In this paper, 2-axis driving mechanism, which uses voice coil motor (VCM), is proposed to measure the friction force. The proposed VCM actuator consists of two parts; structural part and magnetic circuit part. Structural part is simplified to perform the friction experiments. Magnetic circuit part is composed of two parts. The experiments are accomplished by changing the mass of moving part. Through the experiments, optimal dimension is selected. Finally, the experimental results are verified and the optimal case is applied to the 2-axis driving mechanism, optical image stabilization actuator.