• Title/Summary/Keyword: 복합 폴리프로필렌

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Study on the Preparation of the Modified PP composite resin for Automobile parts Materials (기능성 변성PP 제조 및 자동차부품용 복합수지 제조 기술 개발)

  • Ahn, Tae-Kwang;Hwang, Young-Hyun;Jun, Young-Jin
    • Proceedings of the KAIS Fall Conference
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    • 2009.05a
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    • pp.212-215
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    • 2009
  • 요구되는 접착력과 그라프트율을 만족시킬 수 있는 변성폴리프로필렌의 제조 기술 확립을 목표로 변성폴리프로필렌의 최적 합성을 위한 과산화물, 변성폴리프로필렌의 최적 합성을 위한 촉매 및 반응몰비, 변성폴리프로필렌의 최적 합성을 위한 반응온도, 반응시간 확립을 통한 변성 PP 제조기술을 개발하였으며, $90{\Phi}$ extruder에서 상업 생산을 위한 공정 제어 기술 확립과 접착력과 그라프트율 등을 나타내는 변성폴리프로필렌의 최적 합성 조건 확립을 통한 폴리프로필렌 엘라스토머 복합수지용은 물론 강관 코팅용, 시트 및 필름용 등의 변성 폴리프로필렌 제조기술을 개발하였다. 이들 변성 PP를 활용하여 매트릭스 및 필러, 분산 조건 변경 시험, 엘라스토머 폴리프로필렌 컴파운드 최적 분산 조건 확립, 엘라스토머 폴리프로필렌 컴파운드 pilot 생산 및 제품 분석을 통하여 초고강성 범퍼, 룸미러 케이스 소재, 인패널, 도어용으로 사용될 수 있는 자동차 부품용 폴리프로필렌 복합수지 개발을 완료하였다.

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Flame Retardancy and Mechanical Property of Polypropylene/ Nylon Nanocomposite Reinforced with Montmorillonite (몬모릴로나이트로 강화된 폴리프로필렌/ 나일론 나노복합재료의 난연특성 및 기계적 특성)

  • 이종훈;박호식;안인구;이윤희;김연수;이영관;남재도
    • Polymer(Korea)
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    • v.27 no.6
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    • pp.576-582
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    • 2003
  • When the halogenated flame retardant, decabromodiphenyl oxide, was added to the polypropylene/nylon blend, and was compounded with montmorillonite and compatibilizer, maleic anhydride polypropylene, the improvement of flame retardancy and mechanical properties was investigated. The degree of dispersion between polymer resin and inorganic nanoparticles was investigated, and the flame retardancy and mechanical properties was measured quantitatively. XRD results showed that the montrnorillonite was com-pletely exfoliated after polypropylen/nylon nanocomposites was mixed above twice. By compounding with montmorillonite, polypropylene/nylon blend system was overcome the deterioration of flame retardancy. The tensile strength and impact strength were slightly increased, and by compounding with montmorillonite, the additional increase in mechanical properties was obtained. Therefore, the flame retardancy of polypropylene / nylon blend was decreased by adding nylon, but by compounding with inorganic nanoparticle, improvement of the flame retardancy and mechanical properties was obtained.

Flame Retardancy of Polypropylene/Montmorillonite Nanocomposites with Halogenated Flame Retardants (할로젠 계열의 난연제가 첨가된 폴리프로필렌/몬모릴로나이트 나노복합재료의 난연특성)

  • 이종훈;나중현;이대회;김명덕;공정호;이영관;남재도
    • Polymer(Korea)
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    • v.27 no.6
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    • pp.569-575
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    • 2003
  • The flame retardancy was investigated when the halogenated flame retardant, decabromodiphenyl oxide (DBDPO) and chlorinated paraffin wax (CPW), was added to the polypropylene (PP) / montmorillonite (MMT) nanocomposites. The flame retardancy of polymer resin could be improved not only by addition of flame retardant but also with nanoparticles compositions. The effect of the contents of flame retardant and nanoparticles on the flame retardancy of polypropylene/ montmorillonite nanocomposite systems was thoroughly examined in terms of limited oxygen index (LOI) and cone calorimetry. As a results of cone calorimetry, the heat release rate (HRR) was reduced by the flame retardant DBDPO and CPW, and CPW was a little better than DBDPO. The LOI increased from flammable region (LOI<19) to nonflammable region (LOI>20) for all the flame retardants used in this study. Especially, the improvement in flame retardancy by compounding with PP and MMT was better than that by adding flame retardant to polypropylene. So, the addition of flame retardant after compounding with montmorillonite was more efficient than simple addition of flame retardant.

The Effect of Compatibilizer on the Rheological Properties of Polypropylene/Glass-fiber Composites (폴리프로필렌/유리섬유 복합재료의 유변물성에 미치는 상용화제의 영향)

  • Lee Seung-Hwan;Youn Jae-Ryoun
    • Composites Research
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    • v.19 no.3
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    • pp.15-22
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    • 2006
  • In this study, we prepared glass fiber reinforced polypropylene composites using Brabender twin-screw extruder. Compatibilizer, polypropylene-based maleic anhydride (PP-g-MAH), was used to increase the molecular interaction between polypropylene matrix and glass fiber and to enhance melt processability. We also measured the shear and uniaxial elongational behaviors of glass-fiber reinforced composites in the absence or presence of compatibilizer. The effects of compatibilizer and fiber loading on the viscoelastic behaviors were examined. It was fuund that the PP-g-MAH compatibilizer improved the fluidity and increased the molecular bonding of composite melts in shear flow. Transient elongational viscosity was increased with fiber loadings in uniaxial elongational flow However, it was decreased with increasing elongational rates because of microscale shear flow between fibers.

Preparation and Physical Properties of Polypropylene/Cellulose Composites (폴리프로필렌/셀룰로오스 복합재의 제조 및 물성)

  • Jang, Song Yi;Kim, Dae Su
    • Polymer(Korea)
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    • v.39 no.1
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    • pp.130-135
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    • 2015
  • Cellulose has attracted much attention as potential reinforcements in green composites. In this study, polypropylene (PP)/cellulose composites were prepared by melt-blending followed by compression molding. To improve interfacial bonding between PP and cellulose, maleic anhydride-grafted polypropylene (MAPP) was used. Mechanical properties of the PP/cellulose composites were investigated by UTM and izod impact tester. Thermal properties of the PP/cellulose composites were investigated by TGA and DSC. SEM images for the fracture surfaces of the composites showed that the MAPP was effective in improving PP/cellulose interfacial bonding. Tensile strength and modulus of the composite were maxima when MAPP content, based on cellulose content, was 3 wt%. With increasing cellulose content, the impact strength of the composites decreased but the tensile strength and modulus increased.

Study of Mechanism for Improving Tensile Elastic Modulus of Self-reinforced Composite (친환경 저비중 자기보강 복합소재 개발을 위한 공정 변수별 영향도 평가)

  • Yun, Deok Woo;Kang, Hyun Min
    • Composites Research
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    • v.28 no.4
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    • pp.197-203
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    • 2015
  • Tensile properties of polypropylene based self-reinforced composites were investigated as a function of process variables of the double-belt lamination equipment such as pressure, temperature and cooling conditions. Elastic modulus was enhanced approximately 6 times from 0.2 to 1.2 GPa. The improvement mechanism was studied by identification of crystalline structure changes using DSC and XRD analysis. In addition, morphology change of self-reinforced composites was also investigated by SEM analysis in order to reveal the degree of impregnation.

Improvement of Wettability and Removal of Skin Layer on Ar-Plasma-Treated Polypropylene Blend Surface (폴리프로필렌 복합소재의 아르곤 플라즈마 처리로 표면층 제거와 젖음성 향상)

  • Weon, Jong-Il;Lee, Sun-Yong
    • Polymer(Korea)
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    • v.36 no.4
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    • pp.461-469
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    • 2012
  • The surface modification and characterization of Ar-plasma treated polypropylene (PP) blend are investigated using x-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and contact angle measurement. An increase in Ar-plasma treatment time leads to an increase in wettability, oxygen containing polar functional groups, the amount of talc, and surface roughness on the PP blend surface. A careful observation using SEM indicates that there exists a skin layer consisting of only PP component. The difference in viscosity between PP and rubber particles facilities the formation of skin layer. However, it is found that an increase in Ar-plasma treatment time helps to decrease the thickness of skin layer. Additional methodologies for the elimination of skin layer during injection molding are also discussed. The surface modification and morphological alteration induced by Ar-plasma treatment provides a hydrophilic state, followed by the improvement in wettability, on the PP blend surface.

Enhancing the Performance of Polypropylene Fiber Reinforced Cementitious Composite Produced with High Volume Fly Ash (폴리프로필렌 섬유로 보강된 하이볼륨 플라이애시 시멘트 복합재료의 성능 향상 기법)

  • Lee, Bang Yeon;Bang, Jin Wook;Kim, Yun Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.3
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    • pp.118-125
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    • 2013
  • The synthetic fibers including Polyvinyl alcohol and Polyethylene fibers have been successfully used in the manufacture of high ductile fiber reinforced cementitious composites. Polypropylene (PP) fiber has also been used in composites, not for the purpose of achieving a high level of tensile ductility but to improve the fire resistance performance of concrete exposed to high temperatures. This paper discusses the method for enhancing the performance of composites supplemented with PP fiber. Five types of mixture proportions were designed with high volume fly ash for testing the performance of composites. Type I cement and fly ash F were used as binding materials. The water-to-binder ratio was 0.23~0.25, and the amount of PP fiber used was 2 vol%. Polystyrene bead were also used to increase the tensile ductility of composites. A series of experiments including slump, density, compression and uniaxial tension tests were performed to evaluate the performance of cementitious composites supplemented with PP fiber. From the test results, it was exhibited that the performance of composites supplemented with PP fiber can be enhanced by adopting the mechanics and statistics theory.

physical Properties of Sheath-Core Fibers of Polypropylene and Titanium Dioxide Filled Polypropylene (폴리프로필렌 이산화티타늄 첨가 폴리플로필렌의 이성분 복합섬유의 물리적 성질)

  • 한성수
    • The Korean Journal of Rheology
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    • v.6 no.2
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    • pp.147-156
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    • 1994
  • 폴리프로필렌 이산화티타늄 첨가 폴리프로필렌을 심초형 복합 방사하여 첨가제를 섬유의 중심부분, 또 표면부분에 차별분포시켰다. TiO2의 함량이 증가함에 따라 점도(η)와 저장탄성계수(G')는 증가하였다. 전자현미경으로 파단면의 모폴로지를 관찰한 결과 TiO2와 함량이 증가함에 따라 감소하는 경향을 보였다. TiO2의 함량 증가에 따라 강력, 절단신도, 그리고 탄성계수는 감소하였다. 복합방사한 섬유의 TiO2 함량이 2% 미만일 때는 homo PP 보다 강력이 좋아졌다. 복합 섬유의 탄성계수는 중심부에 homo PP가 분포한 경우가 더 컸 고 강력과절단 신도는 중심부에 filled PP가 분포한 경우가 더 컸다.

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Combustion characteristics and thermal stability of Wood flour-Polypropylene Composites with flame retardants (난연제를 첨가한 목분-폴리프로필렌 복합재의 연소 및 열적특성)

  • Song, Young-Ho;Shin, Baeg-Woo;Bang, Dae-Suk;Chung, Kook-Sam
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2012.04a
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    • pp.26-29
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    • 2012
  • 본 연구에서는 목분-폴리프로필렌 복합재의 연소성 및 열적특성을 평가하기 위하여 한계산소지수 실험 및 열중량 분석실험을 실시하였다. 목분-폴리프로필렌 복합재의 제조를 위하여 이축압출기를 활용한 압출공정과 사출성형기를 활용한 사출공정을 이용하였다. 그리고 복합재의 난연성능 향상을 위하여 난연제(4종류)를 첨가한 복합체의 화재성능을 평가하였다.

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