• 제목/요약/키워드: 복합 공작 기계

검색결과 109건 처리시간 0.021초

음향방출법에 의한 SM 490A 강의 복합용접성 평가 (2) (The Evaluation of Mixed Welded SM 490A Steel by Acoustic Emission (2))

  • 이장규;우창기;김봉각;윤종희;인승현
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2003년도 춘계학술대회 논문집
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    • pp.363-370
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    • 2003
  • The object of this study is to investigate the effect of compounded welding by using an acoustic emission (AE) signals and doing a source location for weld heat affected zone (HAZ) through tensile testing. This study was carried out a SM 490A high tension steel for electronic shielded metal arc welding (SMAW), $CO_2$ gas arc welding and TIG welding. Data displays are based on the measured parameters of the AE signals, along with environmental variables such as time and load. These history plots are displays showing the chronological course of the test. Also, source location gives the X- and Y-coordinates of the AE source.

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연마제 워터젯을 이용한 복합재 미세가공의 백화현상에 대한 연구 (A Study on the Frosting Phenomena of Abrasive Waterjet Microcutting for Multi-Layered Materials)

  • 박강수;박연경;고정상;신보성
    • 한국공작기계학회논문집
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    • 제16권5호
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    • pp.183-190
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    • 2007
  • It is well known that abrasive waterjet(AWJ) was developed as a kind of high-density energy processing technologies. AWJ is used to obtain the better cutting quality of various materials such as metals, ceramics, glass and composite materials within a short manufacturing time because of the characteristics of heatless and noncontact processing. However, AWJ device still has some problems to obtain the high quality of thin workpiece. In this paper, we investigated the optimal microcutting conditions of AWJ, such as maximum pressure, cutting speed and standoff distance of thin multi-layered materials. The experimental results show that AWJ has possibilities and potential to apply to the microcutting of thin multi-layered materials for IT industrial applications.

ESPI법에 의한 인장을 받는 복합재 평판의 진동 특성 해석 (Vibration characteristics analysis on the composite laminate plate under the tensile loading by ESPI method)

  • 김경석
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.69-73
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    • 1999
  • This study discusses a non-contact optical technique, electronic speckle pattern interferometry(ESPI), that is well suited for in-plane and out-of-plane deformation measurement. AS4/PEEK[30/-30/90]s, composite laminate plate was analyzed by ESPI to determine the vibration characteristics with tensile loading and without it. vibration mode shapes are quantitatively compared with the result of numerical analysis. The experimental results agree well with those of numerical analysis. we found that when the composite laminate plate is under the tensile loading, vibration modes can be measured with high accuracy by ESPI.

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직류 부하에 대한 3상 복합형 전력 필터 설계 (A Design of Three-phase Hybrid Power Filter System for DC Loads)

  • 조동길
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.379-384
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    • 2000
  • The reactive and harmonic current components of dc loads can be compensated by the three-phase hybrid power filter (HPF) system. After compensation, the resulting current has sinusoidal and in-phase components with the source voltage. The HPF system is constructed by an active filter and passive filters. The passive filter reduce the 5th and 7th harmonic of the load current. The active filter compensates the remainder of the load current. Using the HPF system, a low cost harmonic compensator can be made. Performance of the HPF system is verified through simulation,

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가변 속도 드라이버 부하에 대한 순시 전력 보상을 이용한 복합형 전력 필터의 설계와 시뮬레이션 (A Design and Simulation of Hybrid Power Filter for ASD Loads Based on Instantaneous Power Compensation Theory)

  • 조진호
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
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    • pp.385-390
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    • 2000
  • This paper deals with the design and simulation of the hybrid power filter to compensate reactive power and harmonic components of nonlinear load. Control target is a 3-phase diode full bridge rectifier with L-R-C nonlinear load, this load is assumed adjustable speed driver(ASD). The hybrid filter consists of a shunt active filter, shunt passive filters and series inductors. Control algorithm is based on instantaneous power compensation theory proposed by H.Akagi and etc. The result from simulation shows the hybrid filter is superior than other filters on the point of compensation performance and low cost. The PSCAD/EMTDC 3.0 is used as simulation tools.

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불연속 섬유강화 고분자 복합재료의 응력해석에 관한 연구 (A Study on the Stress Analysis of Discontinuous Fiber Reinforced Polymer Matrix Composites)

  • 김홍건
    • 한국공작기계학회논문집
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    • 제17권3호
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    • pp.101-107
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    • 2008
  • A composite mechanics for discontinuous fiber reinforced polymer matrix composites(PMC) is analysed in order to predict fiber axial stresses. In continuum approach. frictional slip which usually takes place between fibers and polymers is accounted to derive PMC equations. The interfacial friction stress is treated by the product of the coefficient of friction and the compressive stress norma1 to the fiber/matrix interface. The residual stress and the Poisson's contraction implemented by the rule of mixture(ROM) are considered for the compressive stress normal to the fiber/matrix interface. In addition. the effects of fiber aspect ratio and fiber volume fraction on fiber axial stresses are evaluated using the derived equations. Results are illustrated numerically using the present equations with reasonable materials data. It is found that the fiber axial stress in the center region shows no great discrepancy for different fiber aspect ratios and fiber volume fractions while some discrepancies are shown in the fiber end region.

초장축 스테인레스/복합재료 파이프의 피팅 공정 개발 (Development of Fitting Process for Extra Long Stainless/Composite Material Pipes)

  • 박수현;이춘만
    • 한국공작기계학회논문집
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    • 제17권2호
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    • pp.77-82
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    • 2008
  • Rubbing-roller is used for manufacturing liquid crystal display, and static displacement of the rubbing-roller becomes bigger as length of the rubbing roller made of aluminum is getting longer. Therefore, material of the rubbing-roller is changed from aluminum to CFRP(Carbon Fiber Reinforced plastic). Recently thermal spraying is applied to manufacturing process of long rubbing-roller. The thermal spraying has disadvantages such as increment of manufacturing time and fraction defective caused by density of stainless steel particle. In this study, fitting process by drawing was suggested and FEM analysis with Tsai-Wu failure theory and fitting experiments are carried out to find adequate shrink allowance. The suggested shrink allowance gives proper adhesive force, and CFRP failure is not occurred. Furthermore, the fitting process is applied to long rubbing-roller and availability of the fitting process is studied by measurement of roundness, straightness and shear strength.

CFRP 복합적층판의 적층배향.계면수에 따른 저속충격특성 (Characteristics of Low Velocity Impact Responses due to Interface Number and Stacking Sequences of CFRP Composite Plates)

  • 임광희;박노식;나승우;김영남;이현;심재기;양민영
    • 한국공작기계학회논문집
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    • 제10권6호
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    • pp.48-56
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    • 2001
  • In this paper, this study aims at the evaluation on the characteristics of CFRP laminate plates using a falling weight impact tester. The experiment was conducted on several laminates of different orientation. A system was built far measur- ing the impact strength of CFRP laminates in consideration of stress wave propagation theory using a falling weight impact tester. Delamination areas of impacted specimens for the different ply orientation were measured with ultrasonic C- scanner to find correlation between impact energy and delamination area. Absorbed energy of quasi-isotropic specimen having flour interfaces was higher than that of orthotropic laminates with two interfaces. The more interfaces, the greater the energy absorbed. The absorbed energy oft hybrid specimen containing a GFRP layer was higher than that of normal specimens.

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공작기계의 4차 산업혁명에서 특수한 형상 포켓 곡면가공을 위한 초정밀 소형 앵글 스핀들 개발에 관한 연구 (A Study on the Development of Ultra-precision Small Angle Spindle for Curved Processing of Special Shape Pocket in the Fourth Industrial Revolution of Machine Tools)

  • 이지웅
    • 실천공학교육논문지
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    • 제15권1호
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    • pp.119-126
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    • 2023
  • 오늘날 자동차의 연비 향상 과 동적 거동 향상을 위해서 자동차 부품의 경량화 및 간소화 시대가 형성되고 있다. 설계와 제작의 간소화를 위해 제품 형상을 다양한 부품의 일체화로 진행되고 있다. 예를 들어 3개의 제품을 1개의 제품화 시키기 위해서 아주 협소한 부분까지 제품 가공하는 일이 발생되고 있다. 기존의 부품의 경우 가공의 편의성을 위해 정밀 다이캐스팅 또는 주물 생산으로 가공 후 조립하는데 다중 조립체(multi-piece) 방식은 공정수가 많이 필요로 하며, 부품의 정밀도와 강도를 저하시키는 요인이 된다. 가공 공정을 단순화 시키고 부품의 강도를 확보하기 위해서 일체형으로 제작하는 것이 단점을 극복하는데 매우 유리하지만 깊고 좁은 포켓 부분을 가공 할 경우 장비 자체 스핀들로는 가공이 불가능하다. 문제점을 해결하고자 절삭가공에 대한 연구가 활발하게 진행되고 있으며, 다축 복합가공 기술은 이러한 문제점을 해결할 뿐만 아니라, 지금까지 하나의 공작기계로 여러 공정에 따른 유연한 절삭가공이 어려웠던 복합 형상에도 절삭가공이 가능하다는 등 많은 장점을 가지고 있다. 하지만 고가의 장비로 인하여 제조경비 상승과 기계를 운영할 수 있는 기술자가 부족한 것이 현실이다. 5축 절삭 가공기에서는 깊고 협소한 구간의 제품을 생산할 때 공구의 간접으로 제품 생산에 사이클 타임이 늘어남은 물론 가공상에 문제점들이 많이 발생된다. 따라서 전용 공작기계 및 다축 복합가공기를 사용해야 한다. 그 대안으로 3축 머시닝센터에서 5축 이상의 다축 복합가공을 할 수 있는 특수 공구로서의 앵글 스핀들(angle spinde)이 사용될 수 있다. 앵글 스핀들 사용함으로 가공 진동 흡수, 낮은 열 발생과 작동 안정성, 우수한 치수 안정성, 강도 확보와 같은 분야에서 다양하고 지속적인 연구가 필요하다.