• Title/Summary/Keyword: 복합실린더

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Study on Improvement in Steering Performance of an Auto-Guided Tractor using a Laboratory-made HILS simulator (HILS 시뮬레이터를 이용한 자율주행 트랙터 조향시스템 개선 연구)

  • Lee, Chang-Joo;Han, Xiongzhe;Jeon, Chanwoo;Kim, Junghoon;Kim, Hakjin
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.19-19
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    • 2017
  • 자율주행 트랙터를 위한 트랙터 조향제어는 일반적으로 전자모터를 이용한 EPS(Electric Power Steering) 시스템을 스티어링 휠에 연결하여 회전변위를 변경하고 그 결과 오비트롤(Orbitrol) 밸브의 토출유량을 바꾸고 호스로 연결된 조향실린더의 변위를 조절하여 최종적으로 전방 타이어의 방향각을 변경하면서 이루어진다. 이러한 조향방식은 시스템 구조상 조향실린더와 오비트롤 밸브가 상대적으로 멀리 떨어져 있으며, 밸브 특성상 약 ${\pm}5^{\circ}$의 오버랩이 포함되어 있다. 또한, EPS의 전자모터는 관성력, 마찰, 백래시 등의 영향을 가진다. 이와 같은 복합적인 영향은 조향 응답을 느리게 만들어 상대적으로 빠른 속도에서 주행에서 추종성능이 떨어지는 문제가 발생한다. 본 연구에서는 자율주행 트랙터의 조향성능 개선 연구의 일환으로 조향 HILS 시뮬레이터를 설계제작하여 조향 성능의 요인을 실험적으로 구명하고자 하였으며 이를 바탕으로 조향 시스템의 설계개선 방안을 수립하고자 하였다. 시뮬레이터는 동양물산 80 마력급 TX803 트랙터에 사용되는 오픈센터방식의 오비트롤 유압회로 시스템을 기어펌프가 장착된 AC모터로 구동되게 구성하였으며, 유량은 모터의 주파수를 조절 회전속도를 조절 변경하였다. 추가적으로 EPS와 오비트롤 조합의 조향성능을 비교 및 개선하기 위해 비례제어밸브(PVG 32, Danfoss)를 추가 장착하였다. 실제 트랙터 조향 시 나타나는 마찰저항을 모사하기 위해 부하 실린더를 구성하였으며, 조향 실린더의 부하의 크기는 부하 실린더를 폐회로를 구성하고 유량비례제어밸브를 이용한 유로의 개구량 조절을 통해 부하의 크기를 약 4000 N 까지 증가시킬 수 있도록 하였다. EPS와 비례제어밸브를 제어하기 위해 CANoe 8.0 소프트웨어를 이용하여 CAN통신 기반 가상 조향ECU를 구성하였으며 오비트롤의 기본 성능을 확인하기 위해 조향휠에 따른 실린더 동특성 및 계단 추종성능을 비례제어밸브와 비교하였다. 오비트롤 밸브는 약 ${\pm}5^{\circ}$이상 동작 시 실린더 압력이 상승하기 시작하였으며, 이후 약 ${\pm}10^{\circ}$이상 동작 시 조향실린더가 동작하기 시작하였다. 계단 추종성능실험에서는 비례제어밸브가 약 2배 이상의 응답개선을 나타냈다. 자율주행 경로추종 성능을 향상시키기 위해서는 순간적인 출력밀도가 높은 비례제어밸브를 통해 응답개선이 필요한 것으로 나타났다.

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Combustion Pressure Calculation of Kick Motor using Stain on Cylinder Section of Composite Case (복합재 케이스의 실린더 변형률을 이용한 킥모터 연소 압력 계산)

  • Yi, Moo-Keun;Kil, Kyoung-Sub;Lee, Kyoung-Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.777-780
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    • 2010
  • A method for the calculation of the combustion pressure of Kick-Motor was proposed, which is based on the circumferential direction strain on the cylinder of Kick-Motor. At first, polynomials which approximate the ratio of strain and Combustion Pressure during Combustion Time was calculated from ground firing tests. Then strain data during flight time was plugged into the polynomials to get Combustion Pressure of the Kick-Motor. Compared with the measured pressure data during flight the converted showed similar trend. Pressure difference between them was about 10psi.

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Autofrettage Analysis of Compound Cylinder with Power Function Strain Hardening Model (멱함수 가공경화 모델을 이용한 복합실린더의 자긴가공해석)

  • Park, Jae-Hyun;Lee, Young-Shin;Shim, Woo-Sung;Kim, Jae-Hoon;Cha, Ki-Up;Hong, Suk-Kyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.6
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    • pp.488-495
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    • 2008
  • In order to achieve long fatigue lifetimes for cyclically pressurized thick cylinders, multi-layered compound cylinder has been proposed. Such compound cylinder involves a shrink-fit procedure incorporating a monobloc tube which has previously undergone autofrettage. The basic autofrettage theory assumes elastic-perfectly plastic behaviour. Because of the Bauschinger effect and strain-hardening, most materials do not display elastic-perfectly plastic properties and consequently various autofrettage mo dels are based on different simplified material strain-hardening models, which is assumed that combination of linear strain-hardenig and power strain-hardening model. This approach gives a more accurate prediction than the elastic-perfectly plastic model and is suitable for different strain-hardening materials. In this paper, a general autofrettage model that incorporates the material strain-hardening relationship and the Bauschinger effect, based upon the actual tensile-compressive stress-strain curve of a material was proposed. The model was obtained using the von Mises yield criterion and plane strain condition. The tensile-compressive stress-strain curve was obtained by experiment. The parameters needed in the model were determined by fitting the actual tensile-compressive curve of the material. Finally, strain- hardening model was compared with elastic-perfectly plastic model.

Composite Pressure Vessel for Natural Gas Vehicle by Filament Winding (필라멘트 와인딩 공정에 의한 천연가스 차량용 복합재료 압력용기)

  • 김병선;김병하;김진봉
    • Composites Research
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    • v.17 no.5
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    • pp.1-6
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    • 2004
  • Composite pressure vessels with HDPE (high density polyethlyne) liner with metal boss at each end were developed by Filament Winding Process. The vessel is composed of a dome-shaped part at each end and a cylinder-shaped part at the middle of the vessel. The environmental tests carried out for possible vessel materials such as High Density Polyethlyn (HDPE), resins and reinforcing fibers up to a year showed no significant damages. The boss was designed to minimize the gas leak which was verified by FEM analysis. Most ideal fiber tension was obtained by experimental method and the fiber volume fraction, $\textrm{V}_{f}$, obtained by image analyzer were 55.4 % in cylinder and 55.6 % in dome parts, respectively. Winding pattern is programmed to control the composite thickness in the dome areas such that the failure of the vessel may occur in the cylinder. During the cure, the vessel was rotated and a constant internal pressure of 0.62 bar was applied. From this, the vessel's burst pressure is improved by 28 %. The burst and fatigue tests for under-wound and fully wound vessel showed satisfactory results.

A Study on the Helicopter Composite Blade Impact Loads (헬리콥터 복합재 블레이드 충돌하중 연구)

  • Lee, Hyun-Cheol;Jeon, Boo-Il;Moon, Jang-Soo;Yee, Seok-June
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.37 no.2
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    • pp.181-186
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    • 2009
  • The objective of this study is ensuring safety of cabin when the blade impacts into a obstacle by verifying safety of the rotor mast and the transmission using impact loads calculated from the simulation. The rotor mast shall not fail and the transmission shall not be displaced into occupiable space when the main rotor composite blade impact into a 8 inch rigid cylinder in diameter on the outer 10% of the blade at operational rotor speed. To calculate the reaction loads at the spherical bearing and lead-lag damper, blade impact analysis was performed with FE model consist of composite blade, tree(or rigid cylinder) using elastic-plastic with damage material and several contact surfaces which were created to describe a progress of actual failure. Also, the reaction loads were investigated in change of blade rotation speed and pitch angle.

Technical Papers : Strain Monitoring of Filament Wound Composite Tank Using Fiber Bragg Grating Sensors (기술논문 : 광섬유 브래그 격자 센서를 이용한 필라멘트 와인딩된 복합재료 탱크의 변형률 모니터링)

  • Gang, Hyeon-Gyu;Park, Jae-Seong;Gang, Dong-Hun;Kim, Cheol-Ung;Yun, Hyeok-Jin;Jo, In-Hyeon;Hong, Chang-Seon;Kim, Cheon-Gon
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.3
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    • pp.130-138
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    • 2002
  • 수압실험 동안 광섬유 브래그 격자(FBG) 센서를 이용하여 필라멘트 와인딩된 복합재료 탱크의 변형률을 모니터링하였다. 20개의 FBG 센서와 20개의 스트레인 게이지를 복합재료 탱크의 돔과 실린더 부분에 부착하였다. 광섬유 센서를 위한 고출력 광원으로는 파장 이동 광섬유 레이저(WSFL)을 이용하였다. 실험결과로부터, 많은 수의 센서를 필요로 하는 대형 구조물의 건전성 모니터링에 FBG 센서 시스템이 유용함을 확인할 수 있었다.

A Novel Design of an Integrated Light Guide Plate (복합패턴을 이용한 도광판 설계)

  • Sin, Du-Sik;Lee, Jun-Ho;Lee, Chi-Won;Jang, Won-Seok;Yu, Yeong-Eun;Choe, Du-Seon
    • Proceedings of the Optical Society of Korea Conference
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    • 2008.02a
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    • pp.265-266
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    • 2008
  • 본 논문은 기존 도광판에 복합화된 마이크로 패턴을 이용하여 휴대폰용 LCD Backlight Unit의 설계 및 해석에 대한 연구이다. 현재 상용 시제품의 도광판 패턴에 복합된 마이크로 패턴을 이용하여 광학시트를 줄이는 것을 목표로 진행 하였다. 도광판의 윗면에 프리즘형상을 설계 하였고, 아랫면은 기존의 패턴에 마이크로 패턴을 형성하였다. 마이크로 패턴의 형상은 구면, 프리즘, 실린더로 각 형상에 대해 변수를 바꾸어 가며 최적의 설계 값을 찾아보았다. 설계된 복합패턴으로 기존 Backlight Unit의 구성품인 반사판, 도광판, 확산판, BEF를 반사판과 도광판 만으로도 대체 할 수 있음을 시뮬레이션을 통해 확인하였다.

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Torsional Buckling Behavior of Composite Cylinder (복합재 실린더의 비틀림 좌굴 특성 연구)

  • 이춘우;권진회
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.92-95
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    • 2002
  • A nonlinear finite element method is presented to evaluate the torsional buckling moment and failure of composite laminated cylinders. For the progressive failure analysis, the complete unloading method is used based on the maximum stress failure criteria. An arc-length method is incorporated to trace the postbuckling equilibrium path. Present finite element method is verified by the existing experimental and analytical results. The results of the parametric study show that the torsional buckling moments are sensitive to the geometric change, but are not much affected by the lay-up angle. All cylinders tested numerically show the unstable torsional buckling, and therefore the torsional buckling always leads to the catastrophic failure.

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PPF/Adaptive PPF Control of Vortex-induced Vibration of Composite Beam with Rigid Cylinder (PPF/Adaptive PPF 제어기를 이용한 실린더를 부착한 복합재 보의 와류 유발 진동 제어)

  • Chang, Young-Hwan;Kim, Do-Hyung;Yang, Seung-Man;Park, Ki-Yeon;Rew, Keun-Ho;Lee, In
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.10a
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    • pp.147-150
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    • 2002
  • For lightweight and flexible structures, it is important to suppress the vibrations induced by interactions between fluid and structures. This paper presents the PPF/Adaptive control of the vortex-induced vibration of composite beam with rigid cylinder in which the fluid force is considered as an external excitation on the structure. For the problems considered here, the excitation frequency (vortex-shedding frequency) is assumed to be equal to the natural frequency of the structure. A pair of piezoceramic devices attached bottom of the composite structure was used as actuators. Simulation and experiment were carried out with the designed controller and effectiveness of the PPF/Adaptive PPF control was verified by both experimental and simulation results.

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KSR-III 복합재 가압탱크의 설계 및 제작

  • Kong, Cheol-Won;Yoon, Chong-Hoon;Jang, Young-Soon;Yi, Yeong-Moo
    • Aerospace Engineering and Technology
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    • v.2 no.2
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    • pp.124-132
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    • 2003
  • This paper described the structural design and the fabrication procedure of KSR-III composite pressure tank. The type of the composite pressure tank was COPV(Composite Overwrapped Pressure Vessel). A non-load sharing liner was made of aluminum 6061-0 and the liner provided a helium gas seal. The composite pressure tank was winded using T700 carbon/epoxy on the liner. Because the aluminum liner was thin, multiple cure cycles were applied to the filament winding technique. The multiple cure cycles prevented the liner-cylinder from losing a circular shape. A fitting force at the metallic boss was spread to the carbon fiber by a boss ring. The boss ring also prevented a local deformation at the boss part.

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