• Title/Summary/Keyword: 베어링 파손

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A Study for Failure Test and Progressive Failure Analysis on Composite Laminates Mechanical Joint (복합재료 적층판 기계적 체결부 파손시험 및 점진적 파손해석에 대한 연구)

  • Kwon, Jeong-Sik;Kim, Jin-Sung;Yang, Yong-Man;Lee, Soo-Yong
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.1
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    • pp.21-29
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    • 2017
  • In this paper, the total procedure for composite laminate mechanical joint (ASTM D5961 Proc. A, B) from fixture design to test analysis was showed. Composite laminate mechanical joints were analyzed using the FEM(Finite Element Method) and compared to test results. A progressive failure analysis was applied to FEM to analyze the failure behavior of test specimens. Three failure theories - maximum stress, maximum strain, and Tsai-Wu were applied to FEM to predict test failure load. General parameters for composite laminate joints were reviewed and the differences of bearing strength were compared with major parameters.

An Experimental Study on the Strength of Composite-to-Aluminum Hybrid Single-Lap Joints (복합재-알루미늄 단일겹침 하이브리드 체결부 강도 특성 실험 연구)

  • Kim, Jung-Jin;Seong, Myeong-Su;Kim, Hong-Joo;Cha, Bong-Keun;Kweon, Jin-Hwe;Choi, Jin-Ho
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.36 no.9
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    • pp.841-850
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    • 2008
  • Strength and failure of composite-to-aluminum rivetted, bonded, and rivet/bonding hybrid single-lap joints were investigated by experiment. A total of 82 joint specimens were tested with 3 different overlap lengths and 2 types of stacking sequence. FM73m adhesive film and NAS9308-4-03 rivet were used for hybrid joints. While failure loads of the bonded and hybrid joints increased as the overlap length increased, failure loads of the rivetted joints were not affected by the overlap length. Effect of the stacking sequence was not remarkable in the simple bonded or rivetted joints. Failure loads of the hybrid joints, however, showed the maximum of 30% difference depending on the stacking sequence. Major failure mode of the bonded and hybrid joints was the delamination of the composite adherend and failure mode of riveted joints was the rivet failure with local bearing.

Strength and Failure Mode Prediction of Mechanically Fastened Carbon/Epoxy Joints (탄소/에폭시 복합재료 구조물의 기계적 결합에 대한 강도 및 파손모드 예측)

  • 김기범;이미나;공창덕
    • Journal of the Korean Society of Propulsion Engineers
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    • v.1 no.1
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    • pp.111-121
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    • 1997
  • An investigation was performed to study the predicting the joint strength of mechanical fasteners. Bearing failure is most important failure mode for designing joint. So in this study, the prediction method in consideration with bearing failure was chosen. In the proposed method, the characteristic length is combined with the Yamada-Sun failure criterion, Tsai-Hill failure criterion and characteristic length for Tension and Compression is determined from investigation. Especially the length of compression is determined from the "bearing failure test" that newly conceived to take bearing failure into consideration. The proposed prediction method was applied to quasi-isotropic carbon/epoxy joint showing net-tension and bearing failure experimentally. Good agreement was found between the predicted and experimental result for each joint geometry. geometry.

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On the Oil Film Behaviors of Engine Bearing Considering Crankshaft Misalignment (크랭크축 경사도를 고려한 엔진 베어링의 유막거동에 관한 연구)

  • Kim, Han-Goo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3119-3124
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    • 2010
  • The purpose of this paper is to analyze dynamic behaviors of the oil film thickness and engine bearings in both aligned and misaligned operation conditions of a crankshaft using computer simulation techniques. A crankshaft as an elastic body is modeled for a misaligned crankshaft which is very important design parameter of the film thickness and engine bearings. In this analysis, a dynamic characteristic of a minimum oil film is analyzed based on the elastohydrodynamic lubrication theory. The boundary conditions for analyzing the film behaviors include non-linear constraint forces and bending moments in engine bearings. The more expedient model of an engine bearing is extended to consider the effect of crankshaft misalignment. The computed results indicate that the minimum oil film thickness that causes a major influence on the performance of engine bearings has showed a decrease of 16% to 24% for the misaligned crankshaft compared with an aligned crankshaft. The computed results show that the misalignment of a crankshaft inevitably brings the reduction of minimum oil film thickness and this may increase the failure of a bearing. These results as design parameters are very useful for a bearing designer as a firm reference data of an automotive engine.

Acoustic Emission Monitoring of Incipient Failure in Journal Bearings( III ) - Development of AE Diagnosis System for Journal Bearings - (음향 방출을 이용한 저어널 베어링의 조기 파손 감지(III) -저어널 베어링 AE 진단 시스템 개발-)

  • Chung, Min-Hwa;Cho, Yong-Sang;Yoon, Dong-Jin;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.16 no.3
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    • pp.155-161
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    • 1996
  • For the condition monitoring of the journal bearing in rotating machinery, a system for their diagnosis by acoustic emission(AE) was developed. AE has been used to detect abnormal conditions in the bearing system. It was found from the field application study as well as the laboratory experiment using a simulated journal bearing system that AE RMS voltage was the most efficient parameter for the purpose of current study. Based on the above results, algorithms and judgement criteria for the diagnosis system was established. The system is composed of four parts as follows: the sensing part including AE sensor and preamplifier, the signal processing part for RMS-to-DC conversion to measure AE ms voltage, the interface part for transferring RMS voltage data into PC using A/D converter, and the software part including the graphic display of bearing conditions and the diagnosis program.

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Study on the Durability of Composite Tilting Pad Journal Bearing for Turbo Compressor System under Oil-cut Situation (터보 컴프레셔용 복합재료 틸팅 패드 저널 베어링의 오일 공급 중단 상황에서의 내구성 연구)

  • Choe, Kang-Yeong;Jung, Min-Hye;You, Jun-Il;Song, Seung-A;Kim, Seong-Su
    • Composites Research
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    • v.29 no.3
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    • pp.111-116
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    • 2016
  • The tilting pad journal bearing for the turbo compressor application has a role to support high speed and heavy loading rotor. White metal has been widely used for the bearing material but the conventional bearing is immediately suspended and induces serious serious damage to the rotor under the unexpected oil cut situation or the insufficient oil film formation. The carbon fiber reinforced composite having high specific stiffness, specific strength and excellent tribological characteristics can solve these seizure problems. In this work, the study on the durability of high thermal resistance carbon fiber/epoxy composite tilting pad journal bearing under oil cut situation was conducted. The material properties of the composite materials including tensile, compressive and interlaminar properties were measured at room and high temperature of oil cut situation. To investigate the possibility of failure of composite tilting pad journal bearing under oil cut situation, the stress distribution of the composite bearing was analyzed via finite element analysis and the Tsai-Wu Failure index was calculated. To verify the failure analysis results, the oil cut tests for the composite tilting pad journal bearing were conducted using industrial test bench.

상부패드의 형상변경을 통한 증기터빈용 Anti-spragging 틸팅패드 저널베어링 개발(2-1)

  • Na, Un-Hak
    • 열병합발전
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    • s.50
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    • pp.18-22
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    • 2006
  • The tilting pad journal bearing has widely used to support high pressure/high rotating turbine rotors owing to their inherent dynamic stability characteristics. However, fatigue damages in the upper unlcaded pads and the break of locking pins etc. by pad spragging were continuously taken place in the actual steam turbines. The purpose of this paper is to develope a new bearing model that can prevent bearing damage problem effectively by pad spragging in a tilting pad journal bearing. A new bearing model which has a wedged groove is suggested from the studies of spragging mechanism performed by previously research works. The spragging characteristics of the upper unloaded pad are studied experimentally in order to verify the reliability of a new bearing model. It can be known that the phenomenon of pad spragging nearly does not occur in the new bearing model under the various experimental conditions. And it is observed that any kinds of bearing failures by pad spragging does not detect in the application of actual steam turbines.

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Dynamic Characteristic Analysis of Permanent Magnetic Actuator Applying Bearing Type Bushing (베어링 타입 부싱을 적용한 영구 자석형 조작기의 동작 특성 해석)

  • Kim, Tae-Yong;Kang, Jong-Ho;Choi, Sang-Min;Jung, Hyun-Kyo
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.74-76
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    • 2006
  • 최근 중 저압용 진공 차단기의 구동 메커니즘으로 영구자석형 조작기(PMA)가 널리 사용되고 있다. 이는 모터 스프링이나 유압 및 공압식 등과 같은 기계식 메커니즘에 비해 성능과 신뢰성에서 우수함을 인정받고 있다. 그러나 기존 영구자석형 조작기에서는 가동자와 영구 자석 사이의 큰 마찰력으로 인한 에너지 손실과 차단부와의 연결 로드에서의 기계적 고장 및 파손이 유발될 수 있다. 본 논문에서는 가동자의 로드에 베어링 타입의 부싱을 장착한 모델을 제안함으로써 이 문제를 해결하고자 한다. 부싱을 이용하여 영구 자석과 가동자 사이의 공극을 확보함으로써 마찰을 감소시키고 기계적 안정성 및 동작 특성 향상을 기대할 수 있다. 유한요소법(FEM)과 시간차분법(TDM)을 이용하여 제안된 모델의 동작 특성을 해석하였고, 이를 기존 모델의 특성과 비교하여 그 우수성을 검증한다.

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Neural network based on-line monitoring system for mechanical seal (신경회로망을 이용한 미케니컬 시일의 on-line 감시 시스템)

  • 이완규;임순재;최만용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.353-357
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    • 1995
  • 교반기나 펌프등의 회전기계에서의 트러블은 베어링 부분의 파손이나 결함보다는 미케니컬시일(이하 시일이라 한다)의 이상상태로 인한 액이나 기체의 누설에 의한 경우가 많다. 기계 또는 설비의 가동중에 이 실일의 고장은 단순히 시일 자체뿐만 아니라 설비 전체의 파손을 야기하고 시스템의 가동 중단으로 생산 계획에 막대한 차질을 가져오기 때문에 시일이 장착된 시스템에서는 시일의 이상상태에 대한 관리, 감시가 중요한 문제가 되고 있다. 본 연구에서는 온도와 토오크의 출력변화를 온라인 센싱 하고이들 센싱정보를 통합처리하여 시일의 이상 상태를 진단하는 방법에 대해 검토하였다. 센싱정보의 통합처리 모델로는 예측기능을 갖는 다충신경회로망을 이용하였다.

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Premature Failure of Deep Grooved Ball Bearing for Automobiles : Part 1 - A Failure Mechanism (자동차용 깊은홈 볼베어링의 조기파손 : 1보 - 파손기구의 규명)

  • Hyun Joons;Park Tae Jo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.388-394
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    • 2003
  • This paper deals with a premature failure mechanism of deep grooved ball bearing for automobiles. A close examination of used bearings revealed that the premature failure could be arose by dents on the ball. Universal testing machine with specially designed tools is used to simulate the practical dents on the ball and test bearings are assembled with dented balls and new hearing components. The endurance test results showed that the dents on the balls were printed on the races and these phenomena come to premature failure.

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