• Proceedings of the Korea Contents Association Conference
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• 2011.05a
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• pp.357-358
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• 2011

최근에 중요성이 커지고 있는 창의성, 문제해결력 신장을 위한 방법에는 다양한 시도가 있는데, 그 중에서 프로그래밍 교육은 매우 긍정적인 역할을 하고 있다. 그러나 프로그래밍 교육은 그 난해함으로 인하여 학생들에게 적용하기에 어려움이 많은 것이 현실이다. 본 연구에서는 프로그래밍의 기초 개념이나 규칙 등을 쉽게 학습할 수 있도록 하기 위하여 디지털 전자키트를 활용한 학습 모형을 제안한다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.05a
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• pp.182-185
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• 2004

Based on the experimental observation, the mathematical friction model, which is an essential information for analyzing the forming process of sheet metal, is developed considering lubricant viscosity, surface roughness and hardness, punch corner radius, and punch speed. By comparing the punch load found by FEM with a proposed friction model with experimental measurement when the coated and uncoated steel sheets are formed in 2-D geometry in dry and lubricant conditions, the validity and accuracy of the developed friction model are demonstrated.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1997.03a
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• pp.46-49
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• 1997

During sheet metal forming on a double-action press, drawbeads on the blankholder supply a restraining force which controls the flow of metal into the die. The sheet formability can be improved by the optimum drawbeads installation when the punch enters into the die opening. Experiments on the various drawbeads, circular, step, double circular, and circular-step drawbead, have been performed under various working conditions.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.7
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• pp.100-114
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• 1996

In order to create a solid model more efficiently for a plastic or sheet metal product with a thin and constant thickness, various methods have been proposed up to now. One of the most typical approaches is to create a sheet model initially and then transform it into a solid model automatically for a given thickness. The sheet model as well as the transitive model in sheet modeling procedure is a non-manifold model. However, the previous methods adopted the boundary representations for a solid model as their topological framework. Thus, it is difficult to represent the exact adjacency relationship between topological entities and to implement the topological operations for sheet modeling and the transformation procedure of a sheet into a solid. In this paper, we proposed a sheet modeling system based on a non-manifold topological representation which can represent solids, sheets, wireframes, and their mixture. A set of generalized Euler operators for non-manifold topology as well as the sheet modeling capabilities including adding, bending, and punching functions are provided for easy modeling of sheet objects, and they are perfomed interactively with a two dimensional curve editor. Once a sheet model is completed, it can be transformed into a solid automatically. The transformation procedure is composed of the offset functions and the Boolean operations of sheet models, and it is even more comprehensive and easier to be implemented than the precious methods.

• Composites Research
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• v.19 no.5
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• pp.1-6
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• 2006

In this study, a closed-form analysis has been developed for the transverse shear behavior of thin-walled composite beams with closed cross-sections. The shear flow distributions and cross-section stiffness coefficients are derived analytically by using a mixed beam approach. The theory has been applied to single-celled composite box-beams with elastic couplings. The location of the shear center and the effect of transverse shear deformation on the static behavior of composite beams are investigated in the framework of the analysis. The present results are validated against those of a two-dimensional finite element analysis and a good correlation has been obtained for box-beam cases considered in this study.

• Transactions of Materials Processing
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• v.16 no.6
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• pp.432-437
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• 2007

Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control sidewall curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. The analytical model includes the variables of applied tensile force, the yield strength, the elastic modulus, the bending radius, and the sheet thickness, which are the primary factors affecting sidewall curl during sheet stamping operations. For the accuracy of analytical model, six possible deformation patterns are proposed on the basis of material properties and bending geometries.

• Transactions of the Korean Society of Automotive Engineers
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• v.8 no.3
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• pp.119-129
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• 2000

In order to show the efficiency and accuracy of an expert drawbead model, finite element simulations of auto-body panel stampings are carried out. For numerical modeling of the drawbead of a panel die, the drawbead restraining force and bead-exit thinning calculated by the expert model are imposed to a node nearest to the drawbead position as a boundary condition, Finite element simulations show that the expert model provides the accurate solution, guarantees the stable convergence, and has the merit in the computation time.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.6
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• pp.133-139
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• 2000

Vibrational characteristics of the vehicle structure are mainly influenced by the shape of the pillar cross section. In this paper a vehicle structural optimization technique has been developed to investigate a lightweight vehicle structure subject to constraints on natural frequencies in a simple beam-and-shell model. In this technique, the optimization procedures involve two stages. In the first stage, the section procedures involve tow stages. In the first stage, the section properties of beam elements of the vehicle structure has been optimized to have minimum weight while satisfying the constraints of natural frequencies. And, in the second stage, the shape of the cross section of the elements of the structure has been determined.

• Proceedings of the Computational Structural Engineering Institute Conference
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• 2002.04a
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• pp.512-519
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• 2002

본 연구에서는 임의의 형상의 다중세포 단면을 갖는 복합재료 블레이드에 대한 유한요소 구조해석을 수행하였다. 보 해석 모델은 구조연성 효과와 단면 벽의 두께, 횡 전단변형, 비틀림과 연관된 워핑 및 워핑구속효과 등을 고려하고 있다. 블레이드 힘-변위 관계식은 Reissner의 반복족에너지 함수를 이용한 혼합이론을 적용하여 유도하였다. 이 관계식은 굽힘 및 전단에 대해서는 Timoshenko 보의 형태로 그리고 비틀림 변형은 Vlasov 이론으로 근사하고 있다. 결과적인 [7×7] 구조강성 행렬은 전단변형 및 전단강성계수들을 특이한 가정에 의존하지 않고도 해석적으로 기술하고 있다. 본 정식화 과정을 통해서 구한 보 이론을 이중세포로 구성된 에어포일 형상의 복합재료 블레이드에 적용하였으며, 기존의 실험 연구 및 다차원 유한요소해석 결과들과 비교 연구를 수행하여 본 해석모델의 타당성을 보이고자 하였다.

• Proceedings of the KWS Conference
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• 2009.11a
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• pp.28-28
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• 2009

최근 전세계적으로 유가 상승 및 배기가스 배출 저감과 관련된 각종 환경규제에 대응하기 위하여 선진 자동차회사들은 $CO_2$ 배출 저감 기술과 기존 내연기관 차량의 연비향상을 위해 엔진성능 개선, 구동시스템의 최적화, 차량 경량화, 공기저항 감소 등에 초점을 맞춰 차량의 연비향상과 배기가스 규제에 대응하고 있다. 특히, 자동차 중량의 30%를 차지하는 차체의 경량화는 엔진효율을 높여 자동차의 성능향상을 극대화시키고, 그로 인해 연비향상을 도모할 수 있으므로 환경오염 방지와 연료절감에 가장 적합하고 효과적인 방법이다. 이에 기존의 강재에 비해 비중이 낮으면서 유사한 강도와 내식성이 뛰어난 알루미늄 합금의 차체 적용에 대한 연구가 진행되고 있다. 본 연구에서는 자동차 Door에 알루미늄 합금(Al 5052)의 적용 가능성을 판단하기 위해 반응표면분석법(Response surface methodology)을 이용하여 저입열 Pulse MIG 용접 공정변수를 최적화하였다. 첫째, 저입열 Pulse MIG 용접에서 용접 공정 변수(용접전압, 용접속도, Gap)의 변화가 비드 형상에 미치는 영향에 대해 평가하였다. 요인분석법을 이용하여 용접 공정 변수와 비드 형상 변수와의 주효과와 교호작용효과를 분석하였고, 이를 통해 비드 형상 변수에 영향을 크게 미치는 용접 공정변수를 선별하여 다중회귀분석을 통해 용접 공정 변수 변화에 따른 비드형상 예측 회귀모델을 제안하였다. 둘째, 자동차 Door 생산 현장에서 박판 알루미늄 합금 겹치기 용접 이음부의 0~1 mm 갭 발생에 대해 강건한 용접조건을 제시하기 위해 반응표면법(Response surface methodology)을 이용하여 저입열 Pulse MIG 용접 공정 변수를 최적화하였고, 그 적용 가능성을 확인하였다.