• Journal of the Korean Applied Science and Technology
• /
• v.29 no.3
• /
• pp.531-542
• /
• 2012

The thesis covers the trend of research on bio-based polyurethane which is made from polyols derived mainly from plant oils and isocyanates. Castor oil is a triglyceride of ricinoleic acid containing hydroxyl group. Hydroxylation is done on the unsaturated bonds of the oils by the reactions of epoxidation/ring opening, hydroformylation/hydrogenation, ozonolysis/hydrogenation, and thiol-ene reaction. Polyols from hyperbranch, primary alcohol, polysaccharide have been studied to control the reactivity of the polyol and morphology of the microdomains. Besides, researches cover biodegradable polylactic acid polyol for medical use, fatty acid dimer polyol for the prevention of hydrolysis, and polyol with ionic group for water-borne polyurethane. Bio-based polyurethanes are being used in flexible and rigid foams, coatings, sealants, and elastomers.

• Applied Chemistry for Engineering
• /
• v.24 no.6
• /
• pp.579-586
• /
• 2013

The shortage of fossil fuel and problem of greenhouse gas exhaustion drive the production of biopolymer in a environment-friendly manner. Polyurethane is a polymer formed by reacting an isocyanate (-NCO) with a polyol (-OH) to form urethane link (-NHCOO-). Polyurethane is one of the most widely used polymers in automobile, construction and chemical industries. Two monomers for the polymerization of polyurethane, polyols and isocyanates, can be produced from renewable biomass such as plant oil, cellulose, lignin and etc. Biopolyol production from plant oil has already been implemented in commercial-scale production. In this paper, recent progresses on bio-based approaches on the production of biopolyols, bio-isocyanates and bio-substituent or isocyanate from bio-feedstock are reviewed alongside polymerization and characterization of biopolyurethane for industrial applications.

• Clean Technology
• /
• v.25 no.2
• /
• pp.114-122
• /
• 2019

The synthesis of bio polyol from renewable resources has attracted attention in recent years. In particular, it is important to take advantage of bio polyols in the synthesis of polymers. In this study, a series of dimethylformamide (DMF) based polyurethanes were synthesized using polycarbonate polyol/bio polyol (PO3G: polytrimethylene ether glycol prepared from 1, 3-propanediol produced by fermentation from corn sugar), methylene diphenyl diisocyanate (MDI) and 1,4-butandiol (BD). The properties of prepared polyurethane films and the cell structure of wet type artificial leather were investigated. As the bio polyol content increased, the tensile strength of polyurethane films decreased, however, the elongation at break increased significantly. As a result of thermal characteristics analysis, the glass transition temperature of polyurethanes increased when increasing the content of polycarbonate polyol. As a result of comparing the cell characteristics of wet type artificial leathers prepared in this study, it was found that the number and uniformity of cells formed in the artificial leather samples increased when increasing the content of polycarbonate polyol in polycarbonate polyol/bio polyol. From these results, it was found that DMF-based polyurethane containing an appropriate amount of bio polyol could be used for wet type artificial leather. The bio textile analysis system according to ASTM standard was used to measure the bio carbon content of polyurethane. The content of bio carbon increased proportionally with the increase of bio polyol content used in polyurethane synthesis.

• Korean Chemical Engineering Research
• /
• v.45 no.4
• /
• pp.372-377
• /
• 2007

In order to assess its capability as biofilter bed material under variable conditions of two parameters (inlet gas concentration and inlet gas flow rate), reticulated polyurethan was applied to remove hydrogen sulfide via a biological process. We detected a maximal elimination capacity (critical loading rate) of $488.3(330.1)g-H_2S/m^3{\cdot}hr$, when reticulated polyurethane was employed as supporting material of biofilter. This study show that the application of reticulated polyurethane carrier might be a favorable choice as a packing material in biofilter for the biological removal of hydrogen sulfide.

• Rubber Technology
• /
• v.16 no.2
• /
• pp.75-80
• /
• 2015

• Clean Technology
• /
• v.25 no.1
• /
• pp.7-13
• /
• 2019

Recently, attention has been paid to obtaining bio-polyols from renewable resources. Successful use of these natural ingredients successfully produced in the industry for the synthesis of various polyurethanes is a very important task. In this study, a series of dimethylformamide (DMF) based polyurethanes were synthesized from methylene diphenyl diisocyanate (MDI)/1, 4-butanediol and bio-polyol (polytrimethylene ether glycol based on 1, 3-propanediol : B-POL)/polyester polyol (polyadipate diol based on 1,4-butandiol : H-PET). The effect of different ratio of bio-polyol (B-POL)/polyester polyol (H-PET) on the physical properties of polyurethane was investigated. As the B-POL content in B-POL/H-PET mixture increased, the glass transition of soft segment (Tgs) and tensile strength of polyurethane decreased, however, the elongation at break and tear strength increased. On the other hand, artificial leather was produced by wet process using synthesized DMF-based polyurethanes. It was found that there was almost no difference in the effect of the B-POL/H-PET composition on the average size and density (the number of cells per unit volume) of the porous cells formed in artificial leather. These results show that there is no problem in using bio-polyol (B-POL) based polyurethane for artificial leather produced by wet process.

• Proceedings of the Korean Environmental Sciences Society Conference
• /
• 2019.10a
• /
• pp.152-152
• /
• 2019

• Journal of the Korean Applied Science and Technology
• /
• v.39 no.2
• /
• pp.161-168
• /
• 2022

Unmodified castor oil (CO) was used to obtain a castor-based aqueous polyurethane (CPUD) and isophorone diisocyanate (IPDI) was used to obtain a transparent film. The mixing effect of polypropyleneglycole (PPG) was analyzed to increase flexibility. In addition, ethylenediamine (EDA) was used as a chain extender. Tensile strength, elongation, and abrasion resistance were measured according to the change according to the castor oil content and the change in the chain extender, respectively. The tensile strength of the sample containing a lot of castor oil was 1.112 kgf/㎟, and the elongation was 88%. The tensile strength of the sample containing a lot of chain extender was 3.33kgf/㎟, and the elongation was 99%. The surface strength was visually confirmed through SEM. The surface strength was visually confirmed through SEM.

• KSBB Journal
• /
• v.18 no.6
• /
• pp.448-454
• /
• 2003

We studied on the removal of toluene vapors in a lab-scale biofilter. There are three biofilters packed with reticulated polyurethane foams of different porosities of 15, 25, 45 PPI (Pore Per Inch) as media. A toluene-degrading strain (Pseudomonas Putida KCCM 11348, ATCC 12633) was naturally immobilized on the filter media by circulating the culture media. Three biofilters were operated under different sets of continuous experiments, varying both the design and operation parameters such as the inlet toluene concentration and the flow rate. Maximum elimination capacity of 115.5g/㎥hr of biofilter packed with foams of 25 PPI was obtained for toluene degradation. The effect of operating conditions such as flow rate, inlet toluene concentration and porosity on the performance of the biofilter was investigated.

• Clean Technology
• /
• v.18 no.2
• /
• pp.209-215
• /
• 2012

The performance and removal efficiencies of a pilot scale biofilter were estimated by using ammonia and hydrogen sulfide as the odorous gases. Expanded polyurethane foam coated with powdered activated carbon and zeolite was used as a biofilm supporting medium in the biofilter. Odorous gases from the sludge thickener of a municipal wastewater treatment plant were treated in the biofilter for 10 months and the inlet ammonia and hydrogen sulfide concentrations were 0.1-1.5 and 2-20 ppmv, respectively. The removal efficiencies reached about 100% at the empty bed retention time (EBRT) of 3.6-5 seconds except for the adaptation periods. The pressure drop of the biofilter caused by the gas flow was also low that the maximum attained was 31 mm $H_2O$ during the operation. Its stability was confirmed in the long term due to the fact that the biofilter and the polyurethane medium had a minimum plugging and compression. The microbial community on the medium is critical for the performance of the biofilter especially the distribution of ammonia oxidizing bacteria (AOB) and sulfur oxidizing bacteria (SOB). The distribution of Nitrosomonas sp. (AOB) and Thiobacillus ferroxidans (SOB) was confirmed by FISH (fluorescence in situ hybridization) analysis. The longer the operation time, the more microbial population observed. Also, the medium close to the gas inlet had more microbial population than the medium at the gas outlet of the biofilter.