• Title/Summary/Keyword: 도료 코팅

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금 나노입자 형성을 이용한 계층구조 $SiO_2$ 코팅층의 제조 및 표면 특성

  • Kim, Ji-Yeong;Kim, Eun-Gyeong;Kim, Sang-Seop
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.89.2-89.2
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    • 2012
  • $150^{\circ}$ 이상의 접촉각을 가지는 초소수성 표면은 self-cleaning, anti-fingerprint, anti-contamination 등의 특성을 가지므로 전자, 도료, 자동차 등 다양한 산업에서 활용될 수 있다. 재료 표면의 친/소수성은 물리적 요인과 화학적 요인 두 가지 요인을 조절함으로써 제어할 수 있다. 즉, 표면의 거칠기를 크게 하거나 표면에너지를 낮춰줌으로써 초소수성 표면을 구현할 수 있다. 실리카는 자연계에 매우 풍부하게 존재하고 있으며, 생체무해하며 내구성과 내마모성, 화학적 안정성, 고온 안정성 등을 지니고 있어 박막소재로 이용하기에 우수한 특징을 지니고 있다. 이러한 실리카 초소수성 코팅층을 형성하는 방법으로 본 연구에서는 전기분무법으로 마이크로 크기의 실리카 입자로 형성된 코팅층을 형성하였다. 이러한 마이크로 구조의 표면거칠기를 더욱 높이기 위하여 금 나노입자를 부가적으로 형성시켜 마이크로-나노구조 혼성의 계층구조를 만들고자 하였다. 금 나노입자는 자외선 조사 광환원법을 사용하였고, 이러한 계층구조에 플루오린 처리를 하여 계층구조 초소수성 코팅층을 형성하였다. 계층구조를 가지는 실리카 코팅층은 물 이외에 표면장력이 낮은 용액에서도 높은 접촉각을 보였고, 이러한 코팅층의 고온 안정성과 내구성, UV 저항성 등을 조사하여 실제 응용 가능성을 검토하였다.

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Mechanical properties of coating of NATM resin on Stainless Steel (스테인레스 스틸에 대한 NATM 수지의 코팅에 대한 기계적 특성)

  • Kim, Ki-Jun;Lee, Joo-Youb;Sung, Wan-Mo
    • Journal of the Korean Applied Science and Technology
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    • v.31 no.2
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    • pp.238-243
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    • 2014
  • The mechanical properties of NATM resin were measured by SEM, FT-IR spectra, tensile properties, mole % of [NCO/OH], and particle size analyzer on stainless steel. Growing concerns in the environment-friendly NATM resin, we have synthesized the solvent-free NATM resin to be coating on metals such as stainless. The properties of the synthesized NATM resin to be contained polyols, MDI, silicone surfactant, fillers and crosslink agents(diethyltoluene diamine, anhydrosorbitol), that they have highly stronger in intensity and longer durability than general NATM resin to be contained polyols, IPDI, silicone surfactant, fillers in general packing materials and coatings. The rigid segments of polyurethane in mechanical properties of coatings were due to cross linkage and the increase mole % of [NCO/OH]. In conclusion, the NATM microstructure with cross linkage can be good material for coating of anticorrosion of metal substrates such as stainless steel.

Liquid mist and videotape signal dropouts in gravure roll coating (Gravure롤 코팅방식에서 비산도료에 의한 비디오 신호의 dropouts)

  • 김명룡
    • Electrical & Electronic Materials
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    • v.8 no.5
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    • pp.633-639
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    • 1995
  • Dropouts in magnetic media are a primary quality deficiency which is detrimental to magnetic signal quality and thus the major impediment to error-free recording, especially in high density digital recorders. The specific form of defects and causes found to be responsible for signal dropouts occurring in magnetic tape were studied. Dropout occurred when the RF signal falls to low level due to the various types of surface defects. However, the fall in the level of the RF signal in gravure roll coated tapes was most often caused by foreign particles adhering to the magnetic tape. It was also shown from the present study that scattered particles trapped under the tape surface or put on the top can lift it as it crosses the head, creating a spherical tent shaped defect and causing a temporary signal drop. Dropout producing substances were identified through optical and microchemical analyses. The results were correlated with measured electrical signal losses combined with analytical microscopy to clarify source identification of defects.

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Manufacture and Application of UV-Cured Anti-cigar burning Coating Compounds for PVC Tile (PVC 바닥상재용 광경화형 내열 코팅액의 제조 및 응용에 관한 연구)

  • Park, Bo-Ram;Ha, Jin-Wook
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.2
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    • pp.608-613
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    • 2010
  • This study is on development of UV-cured water soluble coating composition which have more improved anti-cigar burning to prevent a surface of PVC tile from damage of heat. To make an anti-cigar burning coating solution, thermostable agent that synthesize main materials phosphorus compound, guanidine and ammonium phosphate dibasic used temporary flame retardants, changing their contents from 10 to 30wt% against quantities of resin and compounded. After coating PVC tiles using bar-coating method that can adjust a thickness, we estimated surface properties of coated layer such as anti-cigar burning, adhesive power, chemical resistance, thickness of coating, and so on. Results showed that a coating composition added 30 wt% of phosphorus compound and coated with No.12 bar-coater had the best optimized surface property in anti-cigar burning effect, adhesive power and chemical resistance. Also, we could find anti-cigar burning effect was improved as thermostable agents content and coating thickness increased.

Development and the Long-Term Test of Anti-Adhesion Surface Coating Technology on Electric Power Distribution Equipment (배전기기 외함 부착방지 및 자기세정 코팅기술 개발 및 현장실증)

  • Shim, Myung Jin;Sohn, Song Ho;Seo, Ji Hoon;Han, Sang Chul
    • KEPCO Journal on Electric Power and Energy
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    • v.6 no.3
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    • pp.285-288
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    • 2020
  • The demand for coating technology on electric power equipment that has arisen from such issues regarding the attaching of illegal advertisements and posters to electric power distribution boxes such as TR, SW, etc. in down town areas seeks to produce functional coating surfaces using polymers and nano-materials that will result in improvements in self-cleaning performance and greater stability even under harsh environmental conditions. KEPCO-coatings consist of copolymerized acrylic resin and methacryl-modified reactive silicone that are able to chemically combine, which results in performance improvement without any leakage of of silicone, thus contributing to its properties of high-stability. Thus, the research team has also started long-term on-site testing on 9 electric power distribution spots around a city center in cooperation with the KEPCO Daeduck-yusung branch. The KEPCO-coating technology could advance the best coating materials and processes to meet appropriate circumstances for a variety of outdoor damage environment. It is also predicted that KEPCO could be possible to expand international electric maintenance markets and to arrange business platforms if KEPCO would achieve its original technology (IPs) by the means of upgrading in self-cleaning coating technology and obtaining long-term on-site test records from nationwide electric facilities.

Evaluation of Electromagnetic Pulse Shielding Effectiveness and Bonding Performance of Inorganic Paint based on Carbon Material (탄소재료 기반 무기계 도료의 전자파 차폐성능 및 부착성능 평가)

  • Jang, Kyong-Pil;Kim, Sang-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.1
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    • pp.801-807
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    • 2021
  • In various industrial fields and infrastructure based on electronic components, such as communication equipment, transportation, computer networks, and military equipment, the need for electromagnetic pulse shielding has increased. Two methods for applying electromagnetic pulse shielding are effective. The first is construction using shielding materials, such as shielding concrete, shielding doors, and shielding windows. The other is coating shielding paints on non-shielding structures. Electromagnetic pulse shielding paints are made using conductive materials, such as carbon nanotubes, graphite, carbon black, and carbon fiber. In this paint, electromagnetic pulse shielding performance is added to the commonly used water-based paint. In this study, the shielding effectiveness and bonding performance of paints using conductive graphite and carbon black as shielding materials were evaluated to develop electromagnetic pulse shielding inorganic paints. The shielding effectiveness and bonding performance were evaluated by applying six mixtures composed of different kinds and amounts of shielding material. The mixture of conductive graphite and carbon black at a weight ratio of 1:0.2 was the most effective in shielding as 33.6 dB. Furthermore, the mixture produced using conductive graphite only showed the highest bonding performance of 1.06 MPa.

부착방지 기능성 도료의 탈착 특성 평가 및 고찰

  • Lee, Hak-Yeong;Kim, Yu-Seop;Jeong, Yong-Chan;Lee, Su-Yeol
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.41-41
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    • 2018
  • 안정적이고 효율적인 전력 공급을 위해 번화가 대로변 주변에 다수의 지상 변압기 및 개폐기가 설치되고 있으며, 이로 인해 불법 부착물로 인한 도시의 미관 훼손, 변압기 및 개폐기의 오염 등의 문제가 발생하고 있다. 따라서 각 산업체 및 연구 기관에서는 부착 방지용 코팅 도료 및 시트에 대해 다양한 연구개발을 진행하고 있으며, 현장에 적용되고 있는 사례도 있다. 하지만 현재 현장에 적용된 대부분의 제품들은 약 1년 정도의 시간이 지나면 고유의 기능을 상실하며, 도료 및 시트와 기판 사이의 박리가 일어나 우수한 성능을 보이지 않아, 결과적으로 도시에 더욱더 악영향을 주고 있다. 이러한 원인으로는 도료 및 시트의 성능 평가를 위한 다양한 규격들이 존재하지만, 테이프류 탈착 시 영향을 주는 인자(Factor)들이 명확하게 설정되어 있지 않고, 이에 대해 면밀하게 분석한 자료가 없으며, 정량적이고 객관적인 시험 방법이 고려되지 않고 있기 때문에 좋은 제품을 선별하기 어려운 상황이다. 따라서 여러 가지 제품들의 비교평가 및 기술 개발에 활용할 수 있는 가이드라인을 제시하기 위해 일반적으로 사용되고 있는 면테이프(Duct tape)를 이용하여 기판(Substrate)에 대해 다양한 인자를 기준으로 탈착 특성을 측정 및 평가하였다. 현재 지상 배전함 및 개폐기는 분체도장(Powder coating)으로 구성되어져 있으며, 그 모재는 탄소강(Carbon steel)으로 이루어져 있고, 소수의 경우 스테인리스(Stainless steel)를 사용하기 있기 때문에 분체도장(Powder coating), 탄소강(Carbon steel), 스테인리스(Stainless steel)를 기판으로 선정하여 탈착 특성을 평가했다. 탈착 특성에 관여하는 요인으로는 탈착 각도(Peeling angle), 탈착 속도(Peeling speed), 표면 조도(Surface roughness) 등이 있고, 상대 습도(Relative humidity)의 경우 탈착 특성에 영향을 거의 주지 않는 것을 확인했다. 탈착 시 각도가 클수록, 속도가 빠를수록, 조도가 작을수록 부착력(Peel resistance, N/cm)과 탈착 에너지(Energy, J)가 커지며, 탈착 특성에 영향을 주는 인자를 바탕으로 95% 신뢰도 구간을 적용한 탈착특성 모델링을 제시하였다. 이 모델링을 이용하여 실제 현장에서 발생할 수 있는 다양한 각도($90^{\circ}$, $180^{\circ}$)와 속도 범위(100 ~ 1500mm/min)에서의 탈착 특성을 추정하는 것으로, 좋은 성능 및 내구성을 가진 제품을 효과적으로 선별한다.

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Fabrication of LiDAR-detectable Plate-type Black Materials and Application in Hydrophilic Paints (라이다 센서에 인지되는 판상형 검은색 소재의 제조 및 친수성 도료로의 응용)

  • Jiwon Kim;Minki Sa;Chan-Gyo Kim;Ha-Yeong Kim;Yeon-Ryong Chu;Suk Jekal;Chang-Min Yoon
    • Journal of Adhesion and Interface
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    • v.24 no.3
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    • pp.95-99
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    • 2023
  • In this study, LiDAR-detectable black materials are synthesized by coating and reduction of titanium dioxide onto plate-type natural mica, which evaluated practical LiDAR verification. In detail, black TiO2@Mica materials are fabricated by utilizing a sol-gel reaction to coat titanium dioxide onto natural mica, followed by reduction using sodium tetrahydridoborate. Subsequently, Black TiO2@Mica materials are dispersed in hydrophilic transparent varnish and sprayed onto the glass substrate to assess applicability as paints. As a result, Black TiO2@Mica-based paints exhibit true blackness (L*=12.1) and a higher NIR reflectance (30.2 R%). In addition, it was confirmed that as-synthesized Black TiO2@Mica materials are successfully recognized by a LiDAR sensor. This phenomenon is attributed to Fresnel's reflection law, in which light reflection occurs at the interface between natural mica and titanium dioxide with different refractive indices. In this regard, the findings of the study are expected to contribute to the potential utilization of LiDAR-detectable materials in various fields such as autonomous vehicles, robotics, and drones.

A Study of Ceramic Coating Material with Heat Emissivity (열방사성 세라믹 코팅제의 연구)

  • Kang, Byeong-Cheol;Kim, Sang-Myeong;Kim, Gi-Ho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.10a
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    • pp.207-207
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    • 2009
  • 요업 소성로에서 내화재로 흡수된 에너지는 피가열물에 방사열로 작용하며, 이때 내화물의 방사율이 높을수록로내의 온도를 상승시켜 소비되는 연료가 절감된다. 따라서 내열성과 방사율이 높은 세라믹 내열도료를 개발하여 구성물의 결정 구조, 열적특성, 적외선 방사량 및 에너지 절감실험에 대한 데이터를 분석한 결과 높은 내열성과 적외선 방사량 증가에 따른 에너지 절감에 효과가 있음을 알 수 있었다.

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Synthesis of Eco-Friendly High Solid Acrylic Resins and Curing Properties of Acrylic Urethane Resin Coatings (환경 친화형 하이솔리드 아크릴수지의 합성과 아크릴 우레탄 도료의 경화 특성)

  • Kim, Jin-Wook;Lee, Dong-Chan;Choi, Joong-So
    • Korean Chemical Engineering Research
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    • v.55 no.5
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    • pp.586-592
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    • 2017
  • In this study, acrylic resins with solids content of 75% were prepared by addition polymerization of n-butyl acrylate (BA), methyl methacrylate (MMA), 2-hydroxypropyl methacrylate (HPMA) and acetoacetoxyethyl methacrylate (AAEM) monomers. At this time, the glass transition temperature ($T_g$) of the acrylic resin was changed to 20, 30 and $40^{\circ}C$, and the hydroxyl value (OH value) was changed to 60, 90 and 120. As a result, the viscosity of acrylic resin increased with increasing $T_g$ and hydroxyl (OH) value. The synthesized acrylic resin was designed to have a high cross-link density to maintain high elasticity and high durability. The crosslinked acrylic resin was used to prepare an acrylic urethane clear coating by curing reaction with a block isocyanate (Desmodur BL-3175). The physical properties of the clear paints were analyzed by measuring viscosity, adhesion, pencil hardness and $60^{\circ}$ specular gloss. Acrylic urethane clear coatings were prepared as specimens and evaluated for various properties to be applied as top coatings for coil coating. The prepared coatings were excellent in adhesion, excellent in $60^{\circ}$ specular gloss and pencil hardness, and eco-friendly.