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Microfracture Mechanism of Squeeze Cast AZ51-xSn Magnesium Alloys (용탕단조법으로 제조된 AZ51-xSn 마그네슘 합금의 미세파괴기구)

  • Kim, Byeong Ho;Do, Jeonghyeon;Lee, Sunghak;Park, Ikmin
    • Korean Journal of Metals and Materials
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    • v.47 no.12
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    • pp.797-810
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    • 2009
  • A study was made of the effects of a Sn addition on the microstructure and microfracture mechanism of squeeze cast AZ51-xSn magnesium alloys. Microstructural observation, in situ fracture testing, and fractographic observations were conducted on these alloys to clarify the microfracture process. The microstructural analyses indicated that $Mg_2Sn$ particles as well as $Mg_{17}Al_{12}$ particles precipitated mainly along the solidification cell boundaries; the volume fraction of these hard particles increased as the amount of added Sn increased, with increased the strength. From in situ fracture observations of the AZ51-7Sn alloy, coarse precipitates located on the cell boundaries worked as easy crack propagation sites and caused abrupt intercellular fracturing. On the other hand, the overall fracture properties of the AZ51-3Sn alloy improved because crack propagation proceeded into the Mg matrix rather than into the cell boundaries as twins developed actively, as confirmed by an R-curve analysis. These findings suggest that the addition of 3~5 wt.% Sn is effective in improving both the tensile and fracture properties on the basis of well-developed twins, the blocking of crack propagation, and crack blunting.

An empirical evidence of inconsistency of the ℓ1 trend filtering in change point detection (1 추세필터의 변화점 식별에 있어서의 비일치성)

  • Yu, Donghyeon;Lim, Johan;Son, Won
    • The Korean Journal of Applied Statistics
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    • v.35 no.3
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    • pp.371-384
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    • 2022
  • The fused LASSO signal approximator (FLSA) can be applied to find change points from the data having piecewise constant mean structure. It is well-known that the FLSA is inconsistent in change points detection. This inconsistency is due to a total-variation denoising penalty of the FLSA. ℓ1 trend filter, one of the popular tools for finding an underlying trend from data, can be used to identify change points of piecewise linear trends. Since the ℓ1 trend filter applies the sum of absolute values of slope differences, it can be inconsistent for change points recovery as the FLSA. However, there are few studies on the inconsistency of the ℓ1 trend filtering. In this paper, we demonstrate the inconsistency of the ℓ1 trend filtering with a numerical study.

An Examination of the Characteristics and Manufacturing Techniques of Joseon-era Metal Bullets (조선시대 금속제 탄환의 특징과 제작기법 검토)

  • Choi, Bo Bae;Lee, Hye Jin;Kim, Myung Hoon;Jeong, Hyeon Jin
    • Conservation Science in Museum
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    • v.28
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    • pp.65-88
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    • 2022
  • The characteristics and behavior of bullets are important because they are directly related to the firearm performance. However, research related to bullets have been small. In this paper, scientific analysis was conducted to find out the materials and manufacturing process of metal bullets during the Joseon Dynasty, owned by Korea Army Museum, and the types of firearms available were classified and organized according to the bullet diameter. As a result, bullets were classified into iron bullets, lead bullets, and lead-coated iron bullets. Most of the iron bullets and lead bullets were made from casting. Some iron bullets were made from forging. And the lead-coated iron bullet was made by pouring molten lead after putting the iron bullet into the mold. Finally, the bullets could be used for Hand Cannon, Matchlock Musket, Frankish Cannon, Hyeon-ja Cannon, Dae-Wiwon Cannon, Small Cannon, and Hong-Yi Cannon.

Analysis of Microstructural Refinement for Inconel 706 during Hot Forging Process through Reheating and Strain (Inconel 706의 열간단조 공정 중 재가열과 변형양에 따른 결정립 미세화에 대한 분석)

  • S. G. Seong;H. J. Kang;Y. S. Lee;S. Y. Lee;U. J. Lee;H. I. Jae;J. H. Shin;E. Y. Yoon
    • Transactions of Materials Processing
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    • v.32 no.5
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    • pp.239-246
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    • 2023
  • To reduce the forming load due to the temperature drop, during the hot forging process, a reheating hot forging process design is required that to repeat heating and forging. However, if the critical strain required for recrystallization is not induced during forging and grain growth becomes dominant due to the reduction in dislocation density due to repeated heating, the mechanical properties may deteriorate. Therefore, in this study, Inconel 706 alloy was applied, and the grain refinement behavior was comparatively analyzed according to the number of reheating times and effective strain during reheating hot forging process. Reheating was carried out with a total compression rate of 40% up to 4 times. The Inconel 706 compression test specimens heated once showed finer grains as the effective strain increased due to the dynamic recrystallization phenomenon. However, as the number of heating increases, grain refinement was observed even in a low effective strain distribution of 0.43 due to static recrystallization during reheating. Moreover, grain growth occurs at a relatively low effective strain of 0.43 when the number of reheating is four or more. Therefore, it was effective to apply an effective strain of 0.43 or more during hot forging to Inconel 706 in order to induce crystallization through grain refinement and improve the properties of forged products. In addition, we could notice that up to three reheating times condition was appropriate to prevent grain growth and maintain fine grain size.

Analysis in Microstructures and Co Volume of WC Powder According to the Lifespan of WC-Co Molds for Cold Forging (냉간단조용 WC-Co 금형의 수명에 미치는 WC 분말의 미세구조 및 Co 부피 분율의 분석)

  • Jeongseok Oh;Jini Park;Sang-yeob Lee;Choong-Heui Chung;Jeong-muk Choi;Joon sik Park
    • Journal of the Korean Society for Heat Treatment
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    • v.36 no.5
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    • pp.270-276
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    • 2023
  • In this study, we analyzed two types of cold forging dies commonly used for manufacturing general nuts and screws to investigate the differences in WC powder according to the lifespan. For both Type I and Type II dies, it was observed that as the lifespan of the molds increases, the area fraction of Co becomes larger and the size of the powder becomes smaller. Moreover, there is a trend where the strength also increases as the lifespan gets longer. Actually, the hardness value of the sample with the longest lifespan is ~ 131 HV higher than the specimen of the shortest lifespan, It is noted that the reduction in toughness of the WC-Co mold is caused by insufficient Co and the decrease in contact surface area of WC-Co results in a reduced bonding surface area. The lifespan of cold-working WC molds increases when the W content and the volume fraction of WC are high, and the size of the WC powder is small. The results can significantly enhance producing high-quality molds with an extended lifespan using WC powder for cold forging.

IBS Beam Element for Nonlinear Seismic Analysis of Steel Moment Frames (강재 모멘트 골조의 비선형 지진 해석을 위한 IBS 보 요소)

  • Kim, Dal Sung;Kim, Dong Seong;Kim, Kee Dong;Ko, Man Gi
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.2A
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    • pp.233-242
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    • 2008
  • This study presents a non-prismatic beam element for modeling the elastic and inelastic behavior of steel beams, which have the post-Northridge(cover plate) connections in steel moment frames that are subjected to earthquake ground motions. The elastic stiffness matrix for non-prismatric members with increased beam section (IBS) connection is in the closed-form. The plasticity model is of a discrete type and is composed of a series of nonlinear hinges connected by rigid links. The hardening rules can model the inelastic behavior for monotonic and random cyclic loading, and the effects of local buckling. Moreover the determination of yield surfaces, stiffness parameters, and hardening (or softening) rule parameters for IBS beam element were described. Analytical results of the IBS beam element show good correlation with test data and FEM results.

Hysteretic Behavior Characteristics of SM490-TMC Steel Column (SM490-TMC 강재를 적용한 기둥부재 이력거동의 특성)

  • Chang, Kyong Ho;Jang, Gab Chul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.5A
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    • pp.833-840
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    • 2006
  • In design of steel column member using TMCP steels, hysteretic behavior characteristics of steel column must be clarified. To predict hysteretic behavior of steel column using TMCP steels, a cyclic plasticity model is necessary which can consider the mechanical characteristics and stress-strain relationship of TMCP steels. In this paper, a cyclic plasticity model of SM490-TMC was formulated based on monotonic and cyclic loading tests. The formulated cyclic plasticity model was applied to 3-dimensional finite element analysis. Hysteretic behavior characteristics of steel circular column and H-section column using SM490-TMC was presented by carrying out numerical analysis. Also, influence of SM490-TMC on hysteretic behavior of steel column was presented by comparing analysis results both SM490 and SM490-TMC steel column.

Tension-Stiffening Model and Application of Ultra High Strength Fiber Reinforced Concrete (초고강도 강섬유보강 철근콘크리트의 인장강화 모델 및 적용)

  • Kwak, Hyo-Gyoung;Na, Chaekuk;Kim, Sung-Wook;Kang, Sutae
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.29 no.4A
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    • pp.267-279
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    • 2009
  • A numerical model that can simulate the nonlinear behavior of ultra high strength fiber reinforced concrete (UHSFRC) structures subjected to monotonic loading is introduced. The material properties of UHSFRC, such as compressive and tensile strength or elastic modulus, are different from normal strength reinforced concrete. The uniaxial compressive stress-strain relationship of UHSFRC is designed on the basis of experimental result, and the equivalent uniaxial stress-strain relationship is introduced for proper estimation of UHSFRC structures. The steel is uniformly distributed over the concrete matrix with particular orientation angle. In advance, this paper introduces a numerical model that can simulate the tension-stiffening behavior of tension part of the axial member on the basis of the bond-slip relationship. The reaction of steel fiber is considered for the numerical model after cracks of the concrete matrix with steel fibers are formed. Finally, the introduced numerical model is validated by comparison with test results for idealized UHSFRC beams.

Hysteretic Damage Model for Reinforced Concrete Joints Considering Bond-Slip (부착-슬립을 고려한 철근콘크리트 접합부의 이력 손상 모델 개발)

  • Kim, Do-Yeon;Choi, In-Kil
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.4A
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    • pp.517-528
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    • 2008
  • This paper presents a hysteretic damage model for reinforced concrete (RC) joints that explicitly accounts for the bond-slip between the reinforcing bars and the surrounding concrete. A frame element whose displacement fields for the concrete and the reinforcing bars are different to permit slip is developed. From the fiber section concept, compatibility equations for concrete, rebar, and bond are defined. Modification of the hysteretic stress-strain curve of steel is conducted for partial unloading and reloading conditions. Local bond stress-slip relations for monotonic loads are updated at each slip reversal according to the damage factor. The numerical applications of the reinforcing bar embedded in the confined concrete block, the RC column anchored in the foundation, and the RC beam-column subassemblage validate the model accuracy and show how including the effects of bond-slip leads to a good assessment of the amount of energy dissipation during loading histories.

Evaluation of the Rotational Stiffness of Connections between Vertical and Horizontal Members for the Highly Reusable System Supports (재사용율이 높은 시스템 동바리의 수직재와 수평재 연결부 회전강성 평가)

  • Ji-Sun Park;Tae-Hyeob Song
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.517-526
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    • 2023
  • To avoid arbitrary design and excessive braces of system supports with high reusability in the field, this study aimed to propose connection conditions for the vertical and horizontal joints of the system supports based on performance evaluation. Disk-type and pocket-type connection materials, widely used in domestic construction sites, were selected for evaluation of rotational stiffness based on load directions(vertical and horizontal) and loading methods (monotonic and cyclic). Contrary to the current design standards specifying a rotational stiffness of "0" for connection materials, the experimental results revealed that, contrary to the current design standards specifying a rotational stiffness of "0" for connection materials, all specimens exhibited rotational stiffness values. The maximum rotational stiffness was observed to be 19.624 kNm/rad in specimens subjected to repeated loading in the vertical direction using disk-type connection materials.