• Title/Summary/Keyword: 단조실험

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An Experimental Study on Crack Growth in Rock-like Material under Monotinic and Cyclic Loading (단조증가 및 반복하중 하에서 모사 암석 시료의 균열 성장에 관한 실험적 연구)

  • Ko, Tae-Young;Lee, Seung-Cheol;Kim, Dong-Keun;Choi, Young-Tae
    • Tunnel and Underground Space
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    • v.21 no.4
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    • pp.307-319
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    • 2011
  • Cyclic loading due to traffic, excavation and blasting causes microcrack growth in rocks over long period of time, and this type of loading often causes rock to fail at a lower stress than its monotonically determined strength. Thus, the crack growth and coalescence under cyclic loading are important for the long-term stability problems. In this research, experiments using gypsum as a model material for rock are carried out to investigate crack propagation and coalescence under monotonic and cyclic loading. Both monotonic and cyclic tests have a similar wing crack initiation position, wing crack initiation angle, cracking sequence and coalescence type. Three types of crack coalescence were observed; Type I, II and III. Type I coalescence occurs due to a shear crack and Type II coalescence occurs through one wing or tension crack. For Type III, coalescence occurs through two wing or tension cracks. Fatigue cracks appear in cyclic tests. Two types of fatigue crack initiation directions, coplanar and horizontal directions, are observed.

A Cluster Validity Index for Fuzzy Clustering (퍼지 클러스터링의 타당성 평가 기준)

  • 권순학
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 1998.10a
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    • pp.83-89
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    • 1998
  • 본 논문에서는, 퍼지 클러스터의 수가 증가함에 따라 나타나는 퍼지 클러스터링 타당성 평가 기준의 단조 감소 현상을 억제하는 새로운 퍼지 클러스터링 타당성 평가 기준을 제시한다. 또한, 제시된 평가 기준의 성질을 조사하고 기존의 퍼지 클러스터링 타당성 평가 기준과의 차이점에 대하여 논한다. 마지막으로, 퍼지 크러스터링에 자주 인용되는 몇 가지 전형적인 자료에 대한 모의 실험을 통하여 제시된 평가 기준의 효용성을 보인다.

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Selection of Postweld Heat Treatment Condition of a High-Temperature and High-Pressure Forged Valve (고온고압용 단조밸브의 용접후열처리 조건 선정)

  • Park, Jae-Seong;Heo, Ki-Moo;Yoon, Sung-Hoon;Moon, Yoon-Jae;Lee, Jae-Heon
    • Plant Journal
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    • v.10 no.2
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    • pp.48-59
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    • 2014
  • Coupons which have same figure as weld joint of the forged steel valves and 1 inch nominal weld thickness were manufactured using ASTM A182 F92 material. After welding with GTAW method, the welded specimens have been post-weld heat treated at $705^{\circ}C$, $735^{\circ}C$, $750^{\circ}C$, $765^{\circ}C$, $795^{\circ}C$ and $825^{\circ}C$ for 1 hour per 1 inch nominal weld thickness each (Group 1) to evaluate characteristics of welds based on various holding temperature. Indeed, 3 welded specimens were post-weld heat treated for 30 minutes, 1 hour and 2 hour (Group 2) at $735^{\circ}C$ to evaluate characteristics of welds based on various holding time. Hardness values were measured at the weld metal, heat affected zone and base metal to observe hardness change depending on the condition. As a result of the evaluation, appropriate holding temperature for PWHT is proved as $750^{\circ}C$ and $765^{\circ}C$ for 1hour per 1 inch nominal weld thickness. Indeed, holding for 1 hour per 1 inch nominal weld thickness was insufficient for PWHT effect when the holding temperature was at $735^{\circ}C$. The microstructure of post-weld heat treated weld metal was determined as tempered-martensite structure.

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Determination of Blow Efficiency of the Forging Hammer (단조해머의 타격효율 결정)

  • 이성호;조남춘;이종수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1539-1544
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    • 1995
  • Copper blow test to measure the forging capability of 35 ton counterblow hammer and upset of plasticine on the model hammer to investigate the change of the blow efficiency during the forging process have been performed together with finite element analyses of these experiments. The blow efficiency of the hammer has been found to be dependent on the friction and on the contact area between the die and the workpiece. The effects of the volume and the aspect ratio of the billet have not been found. Inferring from the experimental results and Schey's empirical formula on the forging load, we expect that the efficiency also varies with the flow stress of the workpiece material and with the shape complexity of the forging product.

Experimental Research of Powder Forging for Sub-Scale Connecting rods (커넥팅 로드의 분말단조를 위한 소결 및 단조특성의 실험적 연구)

  • 이동원;이정환;정형식;이영선;박종진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.149-158
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    • 1994
  • Powder forged Connecting Rods have become attractive for use in automotive engines. The powder forging process offers beneficial material utilization as well as the minimization of finishing operations over that of conventionally forged rods. In the present work, the sintering behavior of Fe-2Cu-0.6C, optimum preform design and forgeability of various forging variables were investigated. Our data were generated using a newly proposed sub-scale con-rod developed specifically to simulate the powder forging process. We obtain optimum condition of sintering and powder forging process.

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The Effect of Die Design and Process Condition in Precision Forging for AI7075 Alloy(l) (AI7075합금의 정밀단조시 금형설계와 단조조건의 영향(l)-실험과 상계해석을 중심으로-)

  • 이영선;이정환;정형식;이상용;이동원
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1996.10a
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    • pp.105-112
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    • 1996
  • Aluminium alloy have been used extensively as forging materials for aircraft components due to their high specific strength and corrosion resistance. A large portions of these materials are used as airframe components consisted of various combination of such Rib-Web structure. But the problem of high forging pressure and defect which were caused by narrow Rib thickness prevented from the favorable developments and laboratory scaled trials. In this study, optimization of forging variables such as corner radius and temperature in Rib-Wed structure were established. The 2 mm of corner radius minimized the forging pressure to get the fixed Rib height, which well coincided with theoretical result according to Upper-Bound analysis. And optimum workpiece temperature was below 450$^{\circ}C$ in consideration of grain growth and forging defects by local melting.

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An Analysis of Hot Closed-Die Forging to Reduce Forging Load (단조하중 감소를 위한 열간 형단조공정 해석)

  • 김헌영;김중재;김낙수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.12
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    • pp.2970-2981
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    • 1993
  • In hot closed-die forging the load increases rapidly near the final stage. Preforming operation is important to both the sound final forging and die-service life. In this study, the material flows during preforming and final forging are investigated. The physical modeling with Plasticine as a model material showed clear flow patterns. The forging process were numerically simulated by the finite element method with the isothermal and the non-isothermal models. The flow patten of the isothermal simulation showed good agreements with the experiments. Temperature changes and pressure distributions on the die surfaces during one cycle of the forging process were obtained from the non-isothermal simulation. High pressure and temperature were developed at certain areas of the die surfaces. It was concluded that those areas usually coincide with each other and should be distributed by the preforming operations to enhance the die life.

An Experimental Study on Durability Performance of Aluminum Alloy Piston and Steel Forging Piston (알루미늄 합금 피스톤과 스틸 단조 피스톤의 내구성능에 관한 실험적 연구)

  • Kim, Hyun-Chul;Lee, Jong-In;Park, Jong-Ho
    • Transactions of the Korean Society of Automotive Engineers
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    • v.12 no.6
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    • pp.54-59
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    • 2004
  • The goal of this research is to confirm reliable durability and evaluate the engine performance of the current aluminum alloy piston and the newly developed steel forging piston. For such purpose, the test environment was built with 2.91 target engine mounted on the engine dynamometer and additional exhaust gas analysis system. Using the test environment, engine performance test was conducted, and durability test was also conducted using a dedicated piston durability test equipment for 400,000 km. As a result of the experiment, similar durability was appeared for both aluminum piston and steel piston, and the engine output power and torque are slightly reduced because of $158\%$ heavier weight of the steel piston compare to the aluminum alloy piston.

Modelling and Design of Control Circuit of Induction Heating Power Supply for Forging Application Using Current Source PWM Rectifier and Inverter (전류원 PWM 정류기 / 인버터를 이용한 단조용 유도가열 전원장치의 제어회로 모델링 및 설계)

  • Cjoi, Seung-Soo;Go, Moo-Seok;Kim, In-dong;Jung, Jang Han;Seo, Dong Hoan
    • Proceedings of the KIPE Conference
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    • 2019.07a
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    • pp.159-161
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    • 2019
  • 현재 단조용 유도가열 전원으로 사용되는 전류원 SCR 정류기 / 인버터는 입력단의 낮은 역률과 높은 THd를 갖는다. 이러한 단점들 때문에 최근 유도가열 전원장치로써 IGBT PWM 전류원 정류기 및 인버터회로가 연구되고 있다. 본 논문에서는 IGBT PWM 정류기 및 인버터의 제어회로를 제안하고 제어회로의 모델링을 통해 제어기를 설계하여 실험을 통해 그 성능을 검증하였다.

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forming of High Density Bevel Gear for Industrial Machinery (산업기계용 고밀도 Bevel Gear 제품화를 위한 성형성 연구)

  • 임성주;윤덕재;최석우;박훈재;김승수;나경환
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.2 no.1
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    • pp.1-6
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    • 2001
  • This study is concerned with the cold forging of sintered preform by rotary forging process and direct powder compacting process. An experiment has been carried out using the rotary powder forging press (500kN) which had been designed and equipped with the rotational conical die inclined to the central axis of the press at certain angle The effect of process variables was observed and measured by several mechanical test, such as hardness distribution density, and microstructure of the specimens. It is found that the highly densified P/M parts can be obtained and this process is very effective for improving quality of the powder products.

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