• Title/Summary/Keyword: 내구 시험

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Durability Test and Test Jig Development of an Automotive Parking Lock Gear (자동차용 파킹 락 기어의 내구시험과 시험 지그 개발)

  • Mun, Hyun-Sik;Park, Sung-Young
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.6
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    • pp.104-109
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    • 2018
  • Generally, the durability of the parking lock gear is evaluated through an endurance test for the entire transmission but no test standard exists for the durability test of one part of a parking lock gear. Therefore, in this study, the durability test standards of the parking lock gear were determined autonomously, and the durability performance test was conducted. A static fracture test was carried out to determine the yield strength of the parking lock gear, and a durability test condition was set to 60 % of the yield strength. The durability test of 1,000,000 times was conducted under the given conditions using a dedicated test jig manufactured for the test. Because the jig fractured during the static fracture test, finite element analysis for the jig was carried out and the jig was re-designed. The modified jig was manufactured and the durability test was carried out based on the test standard of autonomously. The basic data on the performance and endurance limit of the parking lock gear were obtained using these tests and analyses, and the basic data will be used as fundamental materials for the design and the development of the parking lock gear.

Accelerated Mission Test & Evaluation of KFP engine for Quality Assurance (KFP엔진의 품질보증을 위한 내구성시험 평가기법)

  • 김성규;김철인
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 1998.04a
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    • pp.3-3
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    • 1998
  • KF-16 항공기용 F100-229 엔진 부품 중 국내에서 생산되는 부품에 대한 초도품 품질보증방법의 일환으로 내구성시험을 국내에서 수행하였다. 그동안 국내에서의 항공기 엔진산업은 사용중인 엔진의 정비 혹은 민항기 엔진 일부 부품을 기계 가공하여 납품하는 수준이었으므로 특별한 품질보증 시험이 요구되지 않았으나, KFP 사업을 시작하면서 일부 주요부품은 국내에서 직접 생산하여 KF-16 항공기용 엔진에 장착하게 되므로 완제 엔진을 조립 생산할 수 있는 능력의 확보뿐만 아니라 적절한 품질보증 대책이 요구되었다. 이에 따라 국내 생산된 완제 엔진의 조립성과 일부 단품에 대한 품질보증 확보방안으로 엔진의 개발 및 부품개량시 설계수명 및 설계규격의 만족여부를 검증하는 시험인 엔진 내구성시험(Engine Accelerated Mission Test)기법을 적용하여 1차와 2차에 걸쳐 품질보증시험을 수행하였다. 시험결과 완제 엔진의 조립성, 추진성능, 부품의 내구도 확인에 의한 품질보증 적합성 여부를 확인할 수 있었으며, 본 시험평가 기법을 통하여 시험 후 부품의 검사 및 평가방법과 기준을 제시하였고, 군용 엔진 내구성시험의 요구조건, 시험절차, 시험항목 등을 확립하였다.

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Thermal Barrier Coating Durability Testing Trends for Thrust Chamber of Liquid-propellant Rocket Engine (액체로켓엔진 연소기 열차폐코팅 내구성 시험 기술동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Lim, Byoung-Jik;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.17 no.1
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    • pp.103-115
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    • 2013
  • Durability testing method trends of the thermal barrier coating(TBC) for the combustion chamber of the liquid-propellant rocket engine have been investigated. Many types of the durability testing method such as the mechanical tests to measure surface cohesion force, the thermal fatigue tests with laser, furnace, burner or plasma, the small scale combustion tests using injectors, and the thermo-mechanical fatigue tests were observed. The TBC with sufficient durability can be selected for the use of combustion chamber through such specimen-level tests and the durability can be verified by the tests using the real scale combustion chambers.

Thermal Barrier Coating Durability Testing Trends for Thrust Chamber of Liquid-propellant Rocket Engine (액체로켓엔진 연소기 열차폐코팅 내구성 시험 기술동향)

  • Lee, Keum-Oh;Ryu, Chul-Sung;Lim, Byoung-Jik;Choi, Hwan-Seok
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2012.05a
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    • pp.603-615
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    • 2012
  • Durability testing method trends of the thermal barrier coating(TBC) for the combustion chamber of the liquid-propellant rocket engine has been investigated. Many types of the durability testing method such as the mechanical tests to measure surface cohesion force, the thermal fatigue tests with laser, furnace, burner or plasma, the small scale combustion tests using injectors, and the thermo-mechanical fatigue tests were observed. The TBC with sufficient durability can be selected for the use of combustion chamber through such specimen-level tests and the durability can be verified by the tests using the real scale combustion chambers.

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Fatigue test machine development using hydraulic servo control (유압 서보제어를 이용한 내구성 시험기 개발)

  • Park, Myung-Kwan;Kim, Jin-Hak;Suh, Il-Hong
    • Proceedings of the KIEE Conference
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    • 2000.07d
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    • pp.2741-2743
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    • 2000
  • 내구시험기의 기본적인 구조를 해석하고 분석하여 각종 기구부의 내구성 시험에서 적용대상물에 관계없이 전기유압서보장치의 용량과 적합한 센서들을 조합하여 구성 가능하도록 시험기를 구성하였으며, 본 연구에서 개발된 제어장치와 데이터 수집 소프트웨어는 내구시험 대상물에 관계없이 범용 적으로 사용할 수 있도록 개발하였다.

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Full Scale Durability Test of Basic Trainer (기본 훈련기 실기체 내구성시험)

  • Joo, Young-Sik;Kim, Min-Sung;Park, Byung-Hoon;Shul, Chang-Won;Kim, Ho-Yeon;Jung, Jae-Kwon;Jeong, Byeong-Woo
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.30 no.5
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    • pp.127-133
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    • 2002
  • The general requirements to achieve the structural integrity of the airframe are described in the military specification, MIL-STD-1530A. One of these requirements is the durability and damage tolerance of the airframe, which should be shown through the analysis and test based on the related specifications. This paper introduces the full scale durability test to evaluate the structural safety and durability of the basic trainer, KT-1. The test was performed according to the procedure in the military specification. The flight by flight load spectrum was developed by KT-1 fatigue load criteria and used for the durability test. The durability test had been performed for 4 service lives and was completed successfully. Therefore, it was shown that KT-1 airframe satisfied the durability requirements.

Quality Assurance of Aircraft Engine Parts Using Accelerated Mission Test (내구성 시험을 이용한 항공기 엔진부품의 품질인증)

  • 박토순;김성규;김철인
    • Journal of the Korean Society of Propulsion Engineers
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    • v.2 no.2
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    • pp.108-117
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    • 1998
  • Testing and evaluation was carried out to certify quality assurance of localized engine parts using accelerated mission test method, which has been used to verify qualification or substantiation of the developed engine, improved engine components and engineering changed parts since 1976. Because AMT is not a familiarized testing for quality assurance of engine and localized engine parts in korea, through this testing and evaluation, it is presented the concepts, test procedures and evaluation method of AMT and is proposed the possibility of execution AMT, as a tool for qualification or substantiation test of a development engine or components.

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The study for electrical life test circuit design of Low-voltage magnetic switch (저압 전자개폐기의 전기적 수명 시험회로 설계에 관한 연구)

  • Na, Chil-Bong;Ham, Gil-Ho;Oh, Joon-Sick
    • Proceedings of the KIEE Conference
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    • 2001.07b
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    • pp.757-759
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    • 2001
  • 전동기 전원 개폐를 주목적으로 하는 전자개폐기는 빈번하고 불규칙한 개폐동작에 의해 발생되는 Arc 에너지에 대해 전기적으로 내구성능을 확보하는 것이 중요하다. 또한, 전기적 내구 성능은 수명과 품질을 결정하는 요인으로서 선진업체에서는 내구성능을 향상시키려 연구개발 활동에 집중하고 있다. 이러한 전기적 내구 성능을 향상, 평가하기 위해서는 장기간에 걸친 시험 기간과 시험규격에서 요구하는 조건을 만족시키는 시험 회로와 설비구성이 필수적이다. 여기서는 전기적 내구 성능에 대한 이해와 시험규격을 통한 시험회로 설계 및 설비제작에 대해 설명하고 시험결과를 분석하고자 한다.

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Design Technique for Durability Improvement of Military Vehicle Wheel (군용차량 휠 조립체 내구성 향상 방법론 연구)

  • Shin, Cheolho;Kang, Tae Woo;Kim, Seonjin;Na, Chul Ju
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.11
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    • pp.521-528
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    • 2018
  • Military vehicles use run-flat wheels for emergency situations. Run-flat wheels can run required distance in a defined duration with the pressure loss tire. For the application of a run-flat system, wheels are designed in 2 pieces, including an inner rim and outer rim. These rims are assembled using clamping bolts. Clamping bolts determine the durability of military vehicle wheels because fracture of clamping bolts account for most wheel failures. For improving wheel durability, clamping bolt durability must be improved. In this study, wheel test conditions and bolt design were investigated. Existing test standards are not sufficient to conduct endurance tests. Supplementary conditions were investigated. Using these modified test conditions, the durability of wheels including clamping bolts was tested and verified. Results found the durability of wheels improved more than 168%. This study also proposes improvements in the design process of clamping bolts.

A Study on Durability Test of Cemented Soils (시멘트 혼합토의 내구성 평가법에 관한 연구)

  • Park, Sung-Sik;Hwang, Se-Hoon
    • Journal of the Korean Geotechnical Society
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    • v.28 no.11
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    • pp.79-86
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    • 2012
  • Cemented soils have been used for subbase or base materials of roads, backfill materials of retaining walls and cofferdam. Such cemented soils can be degraded due to repeated wetting and drying or various weathering actions. Unlike rocks, a standard method was not defined for evaluating the durability of cemented soils. In this study, a slaking durability test and an ultrasound cleaner were used for developing a new durability test method for cemented soils. For durability tests, cemented sands with different cement ratios (4, 6, 8, and 12%) with cylindrical specimens were prepared and then air cured or under-water cured for three days. Three-day-cured specimens were dried for one day and then submerged for one day before testing. The weight loss after the slake durability test or ultrasonic cleaner operation for 10 or 20 min was measured and used for assessing durability. When a cement ratio was 4%, the weight loss from ultrasonic cleaner test was 7-25% but that from slake durability test was as much as 30-60%. For specimens with cement ratio of more than 8%, the weight loss was less than 10% from both tests. A durability index increased with increasing a cement ratio. The durability index of under-water cured specimen was higher than that of air cured specimen. The ultrasonic cleaner test was found to be an effective tool for durability assessment of cemented sands rather than the slake durability test.