• Title/Summary/Keyword: 기어제작

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A Study on a Microreplication Process for Real 3D Structures Using a Soft Lithography (동분말이 함유된 에폭시 수지를 이용한 마이크로 기어의 제작에 관한 연구)

  • Chung Sungil;Park Sunjoon;Lee Inhwan;Jeong Haedo;Cho Dongwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.12
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    • pp.29-36
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    • 2004
  • In this paper, a new replication technique for a real 3D microstructure was introduced, in which a master Pattern WES made of photo-curable epoxy using a microstereolithography technology, and then it was transferred onto an epoxy-copper particle composite. A helical gear was selected as one of the real 3D microstructure for this study, and it was replicated from a pure epoxy to an epoxy composite. In addition, the transferability of the microreplication process was evaluated, and the properties of :he epoxy composite were compared to that of the pure epoxy, including hardness, wear-resistance and thermal conductivity.

DC 기어리스 고속엘리베이터의 제어 개수

  • KOREA ELECTRIC ASSOCIATION KOREA ELECTRIC ASSOCIATION
    • JOURNAL OF ELECTRICAL WORLD
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    • s.305
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    • pp.69-74
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    • 2002
  • 최근 승강기의 현대화 사업에서는 단공기(短工期)$\cdot$저가격으로 특히 신뢰성 향상을 기대할 수 있는 제어개수(制御改修:전기기기를 일신하는 개수방법)가 주류를 이루고 있다. 그래서 미쓰비시(삼릉)전기에서는 납품한지 20년 이상 경과한 직류-기어리스(DC-GL)고속엘리베이터를 대상으로 하는 제어개수전용의 구동방식을 개발하여 동사 본사빌딩에 납품하였다. 새로운 구동방식은 현재 널리 적용되고 있는 고속엘리베이터의 인버터제어기술을 응용하여 개발한 초퍼회로방식이다. 제어회로에서는 동사의 최신 엘리베이터와 같은 마이컴시스템을 채용하여 고성능화와 부품의 공용화를 도모하였다. 또한 주회로에는 고조파대책, EMI(Eletro-magnetic Interference) 대책 및 누설전류대책을 시행하였다. 특히 직류전동기의 계자제어에서는 엘리베이터의 운전상태에 따라 계자전류를 가변하는 가변계자전류제어를 적용하였다. 이번에 개발한 제어방식은 다음의 특징을 갖고 있다. (1)고조파전류를 억제하였기 때문에 빌딩측에서의 고조파대책이 불필요하다. (2)동사 제작의 워드레오나드방식과 비교하여 약 $40\%$정도 소비전력을 감소시킬 수 있다. (3)동사 제품인 최신 엘리베이터 수준의 성능(승차감, 착상정도 등)을 실현하였다. (4)최신 엘리베이터와 동등한 풍부한 옵션에 대응할 수 있다. 당분간은 속도 $120\~$360m/min, 용량 1,600kg 이하의 고속엘리베이터에 적용하고 점차적으로 적용영역을 확대해 나갈 예정이다.

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A Study on the design of linear voice coil motor for automobile gearbox (자동차 기어용 선형 보이스 코일 전동기의 설계)

  • Kim, Ye-Rang;Jang, Joog-keun;Kim, Chang-Eob;Park, Jeong-Ho;Heo, Chun-Nyung
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.912-913
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    • 2015
  • 자동차의 오토 기어를 능동적으로 제어하기 위해 전자기력을 이용한 원통형 선형 보이스 코일 전동기를 설계 하였다. 설계 시 유한 요소 해석 프로그램을 이용해 각 부품의 자기 포화 밀도 및 코일에 인가되는 자속을 계산하여 성능을 예측하였다. 기본모델에 대해 중량을 최소화한 모델을 제작하여 실험한 결과 추력은 기본모델과 비슷한 상태에서 중량이 약 40% 감소하였다.

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Matching Improvement of RF Matcher for Plasma Etcher (식각장비의 RF 정합모듈 성능 개선)

  • Sul, Yong-Tae;Lee, Eui-Yong;Kwon, Hyuk-Min
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.9 no.2
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    • pp.327-332
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    • 2008
  • New RF matcher module has been proposed in this paper for improvement of RF matcher in plasma etcher system using in semiconductor and display panel manufacturing process. New designed warm gear was used instead of bevel gear in new driving module, and control system was re-arranged with one-chip micro-process technique. The matching performance of new match module was improved in various process condition with reduction of backlash and matching time, and flexible motion of motor compared commercial match module. However this new type RF match module will improve the productivity in etching process of the mass production line.

A study on development of a dual driven ship berthing/deberthing system using magnetic gear (마그네틱 기어를 이용한 듀얼 구동식 선박 접이안 시스템 개발에 관한 연구)

  • Kang, Min-Su;Kim, Byong-Kuk;Kim, Hyen-Woo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2016.05a
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    • pp.98-99
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    • 2016
  • The aim of study is to develop a dual driven ship berthing/deberthing system with $360^{\circ}$ steerability. A large ship used bow thruster, side thruster and pod propulsor etc. when approaching to a pier. But as marine leisure boats become large-scaled, the number of accidents is recently increasing what caused a ship to crash into a ship and a ship to crash into mooring facilities during berthing/deberthing on a marina. To solve the problem, the control responsiveness of a joystick connected with two motors and a propeller was checked and torque was increased by the electromagnetic design of magnetic gear. A sea trial test was carried out to investigate a performance of the developed system in the real sea.

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A Study on the Development of Shaft Power Measuring System (축계 마력 측정 시스템의 개발에 관한 연구)

  • Nam, T.K.;Lee, D.C.;Roh, Y.O.;Heo, G.S.;Choi, G.J.
    • Proceedings of KOSOMES biannual meeting
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    • 2006.05a
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    • pp.213-216
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    • 2006
  • In this paper a development of shaft power measuring system for a small vessel is discussed. It is important that the exact power measurement of marine engine which is used for ship's propulsion since the engine power is related to ship's usage and its shaft design. Two gearwheel and magnetic sensors are adopted to measure torsional angle on the shaft. High resolution encoder is also applied to compensate the output signal from gearwheel. The calculation of shaft power is executed using measured signal and angular velocity of rotating machine and the result is plotted on the monitoring screen.

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An experimental study on the effect of V-ring position and die chamfer shape on the die roll height in fine blanking tool (파인 블랭킹 금형의 V-링 위치 및 다이 챔퍼 형상이 다이 롤 높이에 미치는 영향에 관한 실험 연구)

  • Kim, Jong-Deok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.13 no.5
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    • pp.2009-2014
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    • 2012
  • It is very important to minimize the die roll height of gear, in order to maximize the shear cutting surface(tooth surface) of fine blanking. In this paper, the fine blanking tool sets were manufactured in order to study the die roll height according to V-ring position and die chamfer shape. They were constituted of the various die inserts and guide plate inserts with different die chamfer shape and different V-ring distance. The fine blanking experiment was conducted with the fine blanking tool sets and the die roll height of the gear samples was measured. It should be noted that die roll height on the fine blanked gear increased with increasing the V-ring distance and die chamfer angle.

A Study on Autonomous Stair-climbing System Using Landing Gear for Stair-climbing Robot (계단 승강 로봇의 계단 승강 시 랜딩기어를 활용한 자율 승강 기법에 관한 연구)

  • Hwang, Hyun-Chang;Lee, Won-Young;Ha, Jong-Hee;Lee, Eung-Hyuck
    • Journal of IKEEE
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    • v.25 no.2
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    • pp.362-370
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    • 2021
  • In this paper, we propose the Autonomous Stair-climbing system based on data from ToF sensors and IMU in developing stair-climbing robots to passive wheelchair users. Autonomous stair-climbing system are controlled by separating the timing of landing gear operation by location and utilizing state machines. To prove the theory, we construct and experiment with standard model stairs. Through an experiment to get the Attack angle, the average error of operating landing gear was 2.19% and the average error of the Attack angle was 2.78%, and the step division and status transition of the autonomous stair-climbing system were verified. As a result, the performance of the proposed techniques will reduce constraints of transportation handicapped.

A study on Shift Efficiency Characteristics of a 2-speed Transmission applying CVT Structure (CVT구조를 적용한 2단 변속기의 효율특성에 관한 연구)

  • Kwang-Wook Youm
    • Journal of the Korean Institute of Gas
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    • v.28 no.1
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    • pp.59-64
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    • 2024
  • In this study, we conducted research on a miniaturized transmission system suitable for ultra-compact electric vehicles, such as electric arts or small electric cars. While conventional electric vehicles eliminate multi-gear transmissions and control motor output or secure initial driving force through reducers, in vehicles like electric karts or compact electric cars, which have relatively small battery capacities, the driving range can be reduced or the motor can be stressed epending on the loading state. Therefore, in this study, we developed a low stage ratio 0.625 and high stage ratio 1.6 a two-stage transmission system that can change gears as needed, considering factors such as slope conditions and loading status, by applying the continuously variable transmission (CVT) mechanism. Based on the selected gear ratios, we designed the transmission and created a test rig to verify the power transmission efficiency of the developed transmission. Using the test rig, we varied the rotational speed and load of the transmission to confirm its power transmission characteristics and also examined the heat generation characteristics during shifting and operation. As a result, developed a two-stage transmission with a CVT structure.