• Title/Summary/Keyword: 기성 콘크리트 파일

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Development of the Pilot Type Machine for Automation of PHC Pile Cutting Work (PHC 파일 두부정리 자동화를 위한 파일롯타입 장비의 개발)

  • Lee Jeong-Ho;Park Sang-Jun;Jeong Myung-Hoon;Kim Young-Suk
    • Korean Journal of Construction Engineering and Management
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    • v.4 no.4 s.16
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    • pp.173-181
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    • 2003
  • During the last few years, the use of Pre-tensioned spun high strength concrete piles(PHC pile) has been gradually increased in many construction sites. Cutting work of the concrete pile is an important task to crush a part of pile head which is compressed with more than 800$\cal{kg}f/cm^2$. It is usually performed by a crusher and three to four skilled workers. Recent analysis results of the pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose conceptual designs for developing an automated pile cutting machine. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

Development of the Automated Vertical Controllable Pilot-type Equipment for Improving Construction Performance of PHC Piles (PHC 파일 시공성능향상을 위한 연직 자동제어 파일롯타입의 개발)

  • Cho Chang-Yeon;Lee Junbok;Kim Han-Soo;Kim Jeoung-Tae;Cho Moon-Young
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.2 s.18
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    • pp.72-80
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    • 2004
  • The objective of the research is to develop the automated vertical controllable pilot-type equipment for PHC piles. The motivation for the research is that inherent problems related to vertical control during pile driving. The paper explains the current vertical control methods and problems, design and manufacturing of the pilot-type automated equipment and its testing and discussions of the results.

A Development of the Automated Vertical Controllable Device for Improving Construction Performance of Pile Driver (파일드라이버 기계 시공성능 향상을 위한 연직 자동제어기의 개발)

  • Cho, Chang-Yeon;Lee, Jun-Bok;Son, Jae-Ho;Kim, Han-Soo;Cho, Moon-Young
    • Korean Journal of Construction Engineering and Management
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    • v.7 no.4 s.32
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    • pp.78-90
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    • 2006
  • There is no specific code and/or standard described in the specifications to check verticality for Pre-tensioned Spun High Strength Concrete pile installation process. The most commonly used method for the vertical PHC pile installation is a naked-eye measurement or water level measurement conducted by assistant crew in the construction sites. The main objective of the research is to develop the automated vertical controllable prototype equipment for PHC piles in order to achieve uniform construction qualify as well as improving safety and productivity. The paper explains the literature review on PHC pile and pile installation process, development of prototype, field test of the prototype and its performance evaluation in terms of quality and safety as well as productivity. The results of the research will lead the further researches on the automated pile installation system.

Cutting-Line Sensing Methods for an Automated Concrete Pile Cutter (파일 두부정리 자동화 장비를 위한 두부정리선 센싱 방법)

  • Kim, Sung-Keun;Kim, Young-Suk;Lee, Junbok
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.6D
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    • pp.985-993
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    • 2006
  • The use of prefabricated concrete piles have been gradually increased in many construction sites. One of main works for building a concrete pile foundation is to crush a part of pile head which is compressed with more than $800kg/cm^2$. A pile cutting work is usually performed by a crusher and three to four skilled workers. Recent reports on the pile cutting work reveal that a lot of cracks which significantly reduce the strength of the pile and are frequently made during pile cutting operations and it is very repetitive and labor intensive work. To improve productivity, safety, and quality of the conventional concrete pile cutting work, the research on developing an automated concrete pile cutter has been performed. In this paper, sensing methods for detecting a pile cutting line are suggested with operation process algorithms. The suggested methods are very important to develop the automated pile cutter. A pilot-type of the automated pile cutter that adopt one of the suggested sensing methods, is developed and tested in a construction site.

Problem and Improvement Measure of PHC Pile Construction (PHC파일 시공관리 문제점 및 개선방안)

  • Park, Tae-Kyu;Lee, Jung-Chul;Lee, Chan-Sik
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2008.11a
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    • pp.344-348
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    • 2008
  • During the last few years, the use of Pre-tensioned spun High strength Concrete(PHC) pile has been gradually increased in many construction sites such as super high-rise and large building construction. there is almost no specific code and/or standard described in the specifications to check verticality for Pre-tensioned Spun High Strength Concrete pile installation process. The most commonly used method for the vortical PHC pile installation is a naked-eye measurement or water level measurement conducted by assistant crew in the construction sites. And recent analysis results of the pile cutting work revealed that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is very labor intensive work, thus requiring a large amount of additional time, costs, and efforts. The main objective of the research is to analize problems and to improvement. measure of PHC Pile Construction. The improvement measure present to the main problem with survey and discussion.

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Permanent Basement Wall Convergence Method Using a PHC Pile (PHC 파일을 이용한 영구벽체 융합 공법)

  • Ryu, Soo-Hyun
    • Journal of the Korea Convergence Society
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    • v.6 no.6
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    • pp.163-169
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    • 2015
  • This study was intended to suggest a new-concept construction method of permanent basement wall combined with earth retaining wall by using PHC piles to overcome the disadvantages of conventional CIP methods or the like which have been used just for earth retaining walls during field construction, and to determine its applicability. PHC piles are characterized by the reliable quality attributed to prefabrication (shop fabrication) as well as superior concrete strength and prestressing steel strength to that of CIP in the aspect of materials, and also higher bending moment than that of CIP in the aspect of structure.

Experimental Study for the Improvement of an Automated PHC Pile Head Cutter (PHC 파일 두부정리 자동화 장비 개선에 관한 실험적 연구)

  • Lee Jeong-Ho;Kim Myoung-Ho;Kim Young-Suk;Cho Moon-Young
    • Korean Journal of Construction Engineering and Management
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    • v.6 no.4 s.26
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    • pp.142-151
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    • 2005
  • Several advanced countries have been continually developed PHC pile cutting automation machines for improving productivity, safety and quality of the conventional PHC pile cutting work. However, the target work of the previously developed PHC pile cutting automation machines is only crushing the head of PHC pile. Dangerous grinding work is still performed by workers with seven inch hand grinder. In domestic construction industry, the PHC pile cutting work is usually performed by a crusher and three to four skilled workers. Recent analysis results of the PHC pile cutting work reveal that it frequently makes a lot of cracks which significantly reduce the strength of the pile and is labor-intensive work. The primary objective of this study is to propose the end-effector which can effectively break PHC pile without any longitudinal cracks and to develop an automated pile cutting machine having unified grinder and crusher parts through a wide variety of laboratory and field tests. It is anticipated that the development of the automated pile cutting machine would be able to bring improvements in safety, productivity, quality as well as cost saving.

A Case of Change in Pile Foundation By Construction Condition in Site (현장상황을 반영한 말뚝기초의 변경 사례)

  • Park, See-Boum;Oh, Geon
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.775-778
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    • 2008
  • 기초의 지지방식 중 깊은 기초로 분류되는 말뚝기초는 일반적으로 고강도의 기성강관(Spiral Steel Pipe)을 재료로 한 말뚝을 사용하는 것이 설계 및 시공측면에서 유리하나, 현재 국내 외의 치솟는 건설원자재 비용 및 고유가에 따른 장거리 운반비용의 증가와 더불어 건설현장에서의 경제적 부담이 상당부분 증가되고 있는 실정이다. 특히, 개발후진국을 비롯한 건설 산업의 국제적 진출에 대한 활기와 더불어 해외현장 변동상황(원자재의 수급 문제에 따른 공기지연 및 경제성) 등을 고려하면 이에 대한 능동적인 대처가 절실할 수 있다. 본 사례는 중동지역 $\bigcirc\bigcirc$조선소의 이러한 현장여건을 고려하여 중 소하중 규모의 크레인 기초에 적용된 말뚝의 구조 해석적 검토와 지역 지반조건을 반영하여 안정하고 현지조달이 가능한 말뚝 재료의 변경을 제안한 경우이다. 본 검토에서는 기초 말뚝의 정역학적 허용지지력과 기초지반 조건을 고려한 항타관입 분석 및 크레인 이동하중을 고려한 응력해석을 실시하여 최대연직력, 모멘트, 전단력, 응력비 등을 비교하였으며, 동일한 검토조건하에서 결과를 바탕으로 변경 가능한 말뚝을 선정하였다. 기초지반에 대한 적정안전율을 갖는 허용지지력 및 구조적 안정성의 확보가 가능한 콘크리트 말뚝으로의 변경이 가능하며 상부하중 규모에 따라 설치간격에 따른 파일본수의 증 감이 발생되었다.

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