• Title/Summary/Keyword: 굽힘변형

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Characteristics of Bending Deformation in Aluminum Rectangular Bar by Press Die (알루미늄 각재의 프레스 굽힘 변형 특성)

  • Kim, K.S.;Hur, K.D.
    • Transactions of Materials Processing
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    • v.18 no.1
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    • pp.13-19
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    • 2009
  • In the recent years, the production of light-weight products has become important because of increasing demands for the energy savings through weight reduction. Therefore the advanced manufacturing technology with Al alloy is continuously required in many industrial fields. Bending characteristics of Al rectangular tube with hollow and solid section has been analyzed by FE analysis in press bending with wing-die. Bending stress is affected by punch stroke and rotation of wing-die. There were different sectional sagging characteristics between the solid rectangle section and the hollow rectangle section.

The Development of Incompatible Finite Elements for Plane Stress/Strain Using Multivariable Variational formulation (다변수 변분해법에 의한 비적합 4절점 사각형 평면응력 및 평면변형률 요소의 개발)

  • 주상백;신효철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.11
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    • pp.2871-2882
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    • 1994
  • Two kinds of 4-node plane stress/strain finite elements are presented in this work. They are derived from the modified Hellinger-Reissner variational principle so as to employ the internal incompatible displacement and independent stress fields, or the incompatible displacement and strain fields. The introduced incompatible functions are selected to satisfy the constant strain condition. The elements are evaluated on several problems of bending and material incompressibility with regular and distorted elements. The results show that the new elements perform excellently in the calculation of deformation and stresses.

Deformation and Fracture Behavior of Wall Thinned Carbon Steel Pipes (감육된 탄소강배관의 변형과 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo
    • Journal of Ocean Engineering and Technology
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    • v.20 no.4 s.71
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    • pp.17-23
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    • 2006
  • Monotonic four-point bending tests were conducted on straight pipe specimens, 102 mm in diameter with local wall thinning, in order to investigate the effects of the depth, shape, and location of wall thinning on the deformation and failure behavior of pipes. The local wall thinning simulated natural erosion/corrosion metal loss. The deformation and fracture behavior of the straight pipes with local wall thinning was compared with that of non wall-thinning pipes. The failure modes were classifiedas local buckling, ovalization, or crack initiation, depending on the depth, shape, and location of the local wall thinning. Three-dimensional elasto-plastic analyses were carried out using the finite element method. The deformation and failure behavior, simulated by finite element analyses, coincided with the experimental results.

Droplet Characteristics Analysis for Piezoelectric head of Industrial Inkjet Print System (산업용 잉크젯 프린트 장치의 압전 헤드에 대한 액적분사 특성해석)

  • Yoon, Shin-Yong;Baek, Soo-Hyun;Kim, Yong;Lee, Wha-Jin;Kim, Na-Yong
    • Proceedings of the KIEE Conference
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    • 2007.07a
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    • pp.961-964
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    • 2007
  • 본 논문에서는 FEM (Finite Element Method)을 이용한 압전세라믹의 특성해석을 통하여 잉크젯 프린트헤드를 설계, 제작하였다. 압전세라믹의 물질특성과 잉크유체 특성을 고려한 굽힘 모드방식의 구동원리와 이론정립을 하였다. 압전방정식은 압전구조에 의한 공진주파수로 압전 파라미터를 구할 수 있고, 실험을 통하여 이러한 측정값을 얻을 수 있었다. 제작된 압전세라믹 프린트헤드의 잉크드롭 실험결과 통하여 이에 대한 특성을 알 수 있었다. 이때 잉크유체의 음파와 압전 공진주파수 범위 내에서 압전세라믹 응력(변형)의 이득을 발생할 수 있음을 제작한 128노즐의 압전세라믹 잉크젯 프린트헤드로부터 알 수 있었다.

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Manufacture of Doubly Curved Sheet Metals Using the Incremental Roll Forming Process and Prediction of Formed Shapes for Precision Forming (점진적 롤 성형공정을 이용한 이중곡률의 금속판재 제작 및 정밀성형을 위한 형상 예측)

  • 윤석준;양동열
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.9
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    • pp.95-102
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    • 2004
  • A flexible incremental roll forming process has been developed by adopting the advantages of the incremental forming process and the roll forming process: i.e., inherent flexibility of the incremental forming process and continuous bending deformation of the roll forming process. It has an adjustable roll set as a forming tool composed of one upper center roll and two pairs of lower support rolls, which plays a key role during forming process. Through the experiments based on the various combinations of process parameters, it is shown that the incremental roll forming process is so effective as to manufacture various doubly curved sheet metals including concave-convex combination shapes in which there exists a line of inflection. The proposed relationship of the experimental parameters and the radius of curvature of the formed sheet boundary is found to be useful in prediction and control of the final shape.

Inverse Estimation of Viscoplastic Properties of Solder Alloy Using Moir$\acute{e}$ Interferometry and Computer Model Calibration (모아레 간섭계와 모델교정법을 이용한 솔더 합금의 점소성 물성치 역추정)

  • Gang, Jin-Hyuk;Lee, Bong-Hee;Joo, Jin-Won;Choi, Joo-Ho
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.24 no.1
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    • pp.97-106
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    • 2011
  • In this study, viscoplastic material properties of solder alloy which is used in the electronics packages are inversely estimated. A specimen is fabricated to this end, and an experiment is conducted to examine deformation by Moir$\acute{e}$ interferometry. As a result of the experiment, bending displacement of the specimen and shear strain of the solder are obtained. A viscoplastic finite element analysis procedure is established, and the material parameters are determined to match closely with the experiments. The uncertainties which include inherent experimental error and insufficient data of experiments are addressed by using the method of computer model calibration. As a result, material parameters are identified in the form of confidence interval, and the displacements and strains using these parameters are predicted in the form the prediction interval.

Strength Estimation of Die Cast Beams Considering Equivalent Porous Defects (다이캐스팅 보의 등가 기공결함을 고려한 강도평가)

  • Park, Moon Shik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.337-343
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    • 2017
  • As a shop practice, a strength estimation method for die cast parts is suggested, in which various defects such as pores can be allowed. The equivalent porosity is evaluated by combining the stiffness data from a simple elastic test at the part level during the shop practice and the theoretical stiffness data, which are defect free. A porosity equation is derived from Eshelby's inclusion theory. Then, using the Mori-Tanaka method, the porosity value is used to draw a stress-strain curve for the porous material. In this paper, the Hollomon equation is used to capture the strain hardening effect. This stress-strain curve can be used to estimate the strength of a die cast part with porous defects. An elastoplastic theoretical solution is derived for the three-point bending of a die cast beam by using the plastic hinge method as a reference solution for a part with porous defects.

Effects of Axial Misalignments on the Torque Specimens Using Finite Element Analysis (유한요소해석기법을 이용한 토크 시편의 축 오열 영향 분석)

  • Kim, Ju-Hee;Kim, Yun-Jae;Huh, Yong-Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1461-1469
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    • 2011
  • Using three-dimensional (3-D) FE analyses, this paper provides a method for analyzing the effects on stresses and strains produced by angular and concentric misalignment of a test specimen for a torsion test. To quantitativele compare of the FE results, the average bending strain for the angular, concentric, and combined misalignment was proposed. To verify the effects of axial misalignment of the test specimens, we used both circular and tubular specimens. From the FE results, we proposed general predictions for the effects caused by the various types of axial misalignment and its direction. In addition, we confirmed the effect of initial yielding moment based on the initial yielding condition for axial misalignment of specimens in torsion tests.

X-Band Phased Array Antenna Module for the Beam Compensation of an Aircraft Wing Mounted Antenna (항공기 날개 탑재 안테나의 빔 보상을 위한 X-대역 위상 배열 안테나 모듈)

  • Choi, Woo-Yeol;Seo, Jung-Hoon;Kim, Hyun-Ho;Baek, Kun-Woo;Hong, Sung-Yong
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.27 no.11
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    • pp.978-986
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    • 2016
  • X-band phased array antenna module for the compensation of deformed beam direction by wing deformation is designed and fabricated. The phased array antenna module consists of array antenna, phase shifter, power divider and control circuit. To select out the best component, the variation of radiation pattern by wing bending and phase error of components is simulated. The fabricated phased array antenna module shows an antenna gain of 5.84 dBi, a return loss of 13.6 dB and a bandwidth of 10.6 % at 9.375 GHz. The test bed was set up to verify the performance of beam direction compensation. This test confirmed that the main beam direction of array antenna has been well restored under wing bending of 9 %.

Finite Element Analysis of Dynamic Deformation of Refrigerator's Lower Hinge during Drop Test (냉장고 낙하시 하힌지 동적변형 해석)

  • Hong, Seokmoo;Choi, Yong Chan;Eom, Seong-Uk;Kim, Hong Lae;Hyun, Hong Chul
    • Transactions of the KSME C: Technology and Education
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    • v.3 no.1
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    • pp.37-44
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    • 2015
  • In this paper dynamic deformation of lower hinge of refrigerator is simulated using dynamic finite element analysis while refrigerator is being dropped. The flow stress curves considering velocity dependency of hinge and lower packing material are determined through bending test and compression test at several dropping speeds. The determined material properties and flow stress from reverse engineering were used as input data for refrigerator's drop test using a dynamic finite element analysis software LS-DYNA. Additionally the result between CAE and 3D deformation measurement from real refrigerator drop test are compared and the result shows that the proposed analysis model is very useful to design lower hinge and lower packing endurable to the impulsive drop impact.