• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2009.05a
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• pp.153-153
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• 2009

첨가제를 사용한 피로인산구리 도금욕에서 마그네슘 합금상에 직접 구리도금을 실시하였다. 피로인산구리 도금욕에서 첨가제가 마그네슘 합금 도재에 미치는 영향에 대하여 연구하였다. 연구에 따른 첨가제를 포함하는 피로인산구리 도금욕에서 구리도금층의 적합성을 확인하기 위하여 기존의 마그네슘 모재에 구리를 도금하기 위한 방법인 징케이트 처리 후 시안구리도금욕에서 구리도금하는 방법과 비교 고찰 하였다.

• Proceedings of the Korean Vacuum Society Conference
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• 2011.02a
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• pp.196-196
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• 2011

팔라듐-구리 합금 분리막은 세륨산화물로 전처리된 다공성 니켈 지지체 위에 마그네트론 스퍼터 공정과 구리리플로우 공정에 의해 제조되었다. 스퍼터 공정은 얇고 치밀한 팔라듐 합금 분리막 증착을 위해 아주 효과적이다. 본 연구에서는 고온 스퍼터 공정에 의해 증착된 팔라듐 상부에 유동성과 열적확산이 우수한 구리를 코팅한 후, 반도체 분야에서 기가 패턴 매립시 사용하는 구리리플로우 공정을 도입하였다. 구리리플로우 공정은 치밀하고 미세기공이 존재하지 않는 표면을 구현하고 무한대의 수소 투과도를 가능하게 한다. 이로써 마그네트론 스퍼터에 의해 $200^{\circ}C$에서 팔라듐과 구리를 순차적으로 코팅한 후, $700^{\circ}C$에서 2시간 구리리플로우 공정을 실시하여 $7.5{\mu}m$ 두께의 팔라듐-구리 합금 분리막이 제조되었다. 세륨산화물(CeO2)은 고온에서 장시간 운전하는 동안 다공성 니켈 지지체의 금속성분이 팔라듐 합금층으로 확산하는 금속의 확산 문제를 개선하고자 지지체와 코팅층 사이에 확산방지막으로 도입되었으며, 균일한 스퍼터 증착을 위해 평탄한 표면의 지지체를 구현하였다. 투과도 테스트는 100-400kPa 의 압력차, 673-773K 의 온도 조건에서 순수한 수소가스로 실시하였다. 표면 미세기공이 없는 치밀한 팔라듐-구리 합금 분리막은 혼합가스에서 질소의 투과 없이 수소만을 투과하는 무한대의 우수한 분리도를 나타내었으며, 상용온도 $500^{\circ}C$에서 12.6ml/$cm^2{\cdot}min{\cdot}atm$의 수소 투과 능력을 보였다. 본 연구에 의해 제조된 팔라듐-구리 합금 분리막은 표면 미세기공이 없는 치밀한 분리막 제조를 가능하게 하였으며 열팽창계수가 팔라듐과 매우 비슷한 세륨산화물($CeO_2$)로 인해 지지체층과 코팅층과의 접합력이 향상되고 수소취성에 강하고 높은 열적 안정성을 갖는다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.05a
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• pp.100-109
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• 2006

In the regeneratively cooled combustion chambers using hydrocarbon fuels, coking occurs as the wall temperature increases which generates compounds deposition on the wall. This phenomenon reduces cooling capability of the coolant, finally it can cause damage to combustor by overheating of chamber wall. In this paper electrical heating equipment which is used for the coking experiments and the test results are introduced. The compatibilities of copper alloy with let A-1 were assessed at each condition based on the test results.

• Journal of the Korean Society of Propulsion Engineers
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• v.21 no.6
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• pp.73-82
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• 2017

Low-cycle thermal fatigue problem resulting from multiple use of a liquid rocket engine has to be considered for the development of a reusable launch vehicle. In this study, life prediction equations suggested by previous researchers were compared as applied to various copper alloy cases to predict fatigue lives from tensile test data. The present study has revealed that among the presently considered life prediction methods, universal slopes method provides the best life prediction result for the copper alloys, and the modified Mitchell's method provides the best life prediction result for oxygen free high conductivity (OFHC) copper.

• Journal of the Korean Society for Nondestructive Testing
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• v.30 no.5
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• pp.444-450
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• 2010

In the present study, the microscopic degradation of copper and copper alloy subjected to cyclic deformation has been evaluated by the electrical resistivity measurement using the DC four terminal potential method. The copper (Cu) and copper alloy (Cu-35Zn), whose stacking fault energy is much different each other, were cyclically deformed to investigate the response of the electrical resistivity to different dislocation substructures. Dislocation cell substructure was developed in the Cu, while the planar array of dislocation structure was developed in the Cu-35Zn alloy increasing dislocation density with fatigue cycles. The electrical resistivity increased rapidly in the initial stage of fatigue deformation in both materials. Moreover, after the fatigue test it increased by about 7 % for the Cu and 6.5 % for the Cu-35Zn alloy, respectively. From these consistent results, it may be concluded that the dislocation cell structure responds to the electrical resistivity more sensitively than the planar array dislocation structure evolved during cyclic fatigue.

• Aerospace Engineering and Technology
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• v.9 no.2
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• pp.90-97
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• 2010

A study about the fatigue life of copper alloy which is used in inner jacket of regenerative cooling chamber of liquid rocket engine has been performed. Mechanical properties of the material and fatigue life have been taken from tensile tests and low-cycle fatigue tests at room temperature and several elevated temperatures. Original universal slopes method, modified universal slopes method, Mitchell's method, Baumel and Seeger's method, and Ong's method have been used for predicting the fatigue data. It was found that the novel life prediction method should be developed for the copper alloys since almost all data have not been predicted well with the widely used methods.

• Composites Research
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• v.36 no.4
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• pp.241-245
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• 2023

Aluminum (Al) and copper(Cu) are non-ferrous alloys with excellent electrical and thermal conductivity but have relatively lower mechanical properties than iron alloys. Stainless steel(STS), an iron alloy, is a high-strength industrial material due to its excellent mechanical properties and corrosion resistance compared to non-ferrous Al and Cu. In this research combined Al, Cu, and STS to fabricate as a functionally graded material (FGM) through a powder metallurgical process. The produced FGM exhibited lightweight and excellent surface hardness compared to copper and iron alloys and also showed higher thermal conductivity than single Al and STS materials.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.37 no.12
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• pp.1201-1208
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• 2009

Dome stretching tests and tension tests were performed to evaluate the formability of a copper alloy used for manufacturing the regenerative cooling chamber. The test specimens were prepared to investigate the effect of heat treatment and direction of specimens on the formability. The test results show that forming limit values are increased by the heat treatment of the material but the variation of the forming limit values by manufacturing direction is negligible compared to the heat treatment effect, and forming limit values are also different according to the test methods. These results indicate that the high temperature heat treatment of the material before bulging is a very important process to deform the inner cylindrical structure of the regenerative cooling chamber into a nozzle shape by the bulging process without necking or fracture and the test methods also have a great effect on a evaluation of the formability. The forming limit diagram obtained in this study would be utilized to the design of regenerative cooling chamber nozzles.

• Korean Journal of Materials Research
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• v.4 no.4
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• pp.393-400
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• 1994

A new process for uniform coating of copper to submicron tungsten powder has been developed. W-Cu alloy where copper can be uniformly distibuted has been made by the liquid phase sintering of thus prepared tungsten powder. It has been found that copper content can be lowered less than IOwt. % in our new process, maintaining the uniform distribution of copper in W-Cu alloy. Relative density above 96% was obtained after the liquid phase sintering when small amount of cobalt was added. It was revealed that the rapid increase of densification rate was due to the enhancement of wettability between tungsten particle and liquid copper.

• The Journal of Korean Academy of Prosthodontics
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• v.52 no.3
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• pp.177-185
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• 2014

Purpose: This study is designed to investigate the various impacts of different types of scaler tips such as cooper alloy base tip and the others on the surface roughness of teeth and implant by the method which is currently in clinical use. Materials and methods: Four different types of disc shaped porcelain, titanium, zirconia, and Type III gold alloy dental materials sized 15 mm diameter, 1.5 mm thickness were used for the experiment. Plastic hand curette (Group PS), cooper alloy new tip (Group IS), and stainless steel tip (Group SS) were used as testing appliances. A total of 64 specimens were used for this study; Four specimens for each material and appliance group. Surface roughness was formed with 15 degree angle in ultrasonic scaler tip and with 45 degree angle in hand curette of instrument tip and the specimen surface with 5 mm long, one horizontal-reciprocating motion per second for 30 seconds by 40 g force. To survey the surface roughness of each specimen, a field emission scanning electron microscope, an atomic force microscope, and a surface profiler were used. (Ra, ${\mu}m$). Results: According to SEM, most increased surface roughness was observed in SS group while IS groups had minimal roughness change. Measurement by atomic force microscope presented that the surface roughness of SS group was significantly greater than those of PS, IS and control groups in the type III gold alloy group (P<.05). IS group showed lesser surface roughness changes compared to SS group in porcelain and gold alloy group (P<.05). According to surface profiler, surface roughness of SS group showed greater than those of PS, IS and control groups and IS group showed lesser than those of SS group in all specimen groups. Type III gold alloy group had large changes on surface roughness than those of porcelain, titanium, zirconia (P<.05). Conclusion: The result of this study showed that newly developed copper alloy scaler tip can cause minimal roughness impacts on the surface of implant and dental materials; therefore this may be a useful alternative for prophylaxis of implant and restored teeth.