• Title/Summary/Keyword: 공정최적화

Search Result 2,176, Processing Time 0.036 seconds

Study on Simulation and Optimization of C3MR Liquefaction Cycle (천연가스 액화공정의 C3MR 냉동사이클의 공정모사와 최적화에 관한 연구)

  • Park, Chang Won;Cha, Kyu Sang;Lee, Sang Gyu;Lee, Chel Gu;Choi, Keun Hyung
    • Journal of the Korean Institute of Gas
    • /
    • v.17 no.1
    • /
    • pp.67-72
    • /
    • 2013
  • The LNG liquefaction plant which have a higher value-added business in the LNG value chain takes about 35% of total cost. Liquefaction process is core technology of liquefaction plant. Almost all of cost which was consumed from the liquefaction plant, using for operation energy of liquefaction process. The cost can be reduced by increasing efficiency of liquefaction cycle. C3MR(propane pre-cooled, mixed refrigerant cycle) which liquefies NG using propane and MR cycle has the high efficiency, so C3MR is mostly used liquefaction process in LNG industry. In this study, process simulation and analysis were performed for C3MR process. C3MR process variables were found through this simulation and analysis, and then the process optimization was performed. It is considered that the results of process analysis, process variables and process optimization study can be utilized to develope new liquefaction process.

A study on process optimization of diffusion process for realization of high voltage power devices (고전압 전력반도체 소자 구현을 위한 확산 공정 최적화에 대한 연구)

  • Kim, Bong-Hwan;Kim, Duck-Youl;Lee, Haeng-Ja;Choi, Gyu-Cheol;Chang, Sang-Mok
    • Clean Technology
    • /
    • v.28 no.3
    • /
    • pp.227-231
    • /
    • 2022
  • The demand for high-voltage power devices is rising in various industries, but especially in the transportation industry due to autonomous driving and electric vehicles. IGBT module parts of 3.3 kV or more are used in the power propulsion control device of electric vehicles, and the procurement of these parts for new construction and maintenance is increasing every year. In addition, research to optimize high-voltage IGBT parts is urgently required to overcome their very high technology entry barrier. For the development of high-voltage IGBT devices over 3.3 kV, the resistivity range setting of the wafer and the optimal conditions for major unit processes are important variables. Among the manufacturing processes to secure the optimal junction depth, the optimization of the diffusion process, which is one step of the unit process, was examined. In the diffusion process, the type of gas injected, the injection time, and the injection temperature are the main variables. In this study, the range of wafer resistance (Ω cm) was set for the development of high voltage IGBT devices through unit process simulation. Additionally, the well drive in (WDR) condition optimization of the diffusion process according to temperature was studied. The junction depth was 7.4 to7.5 ㎛ for a ring pattern width of 23.5 to25.87 ㎛, which can be optimized for supporting 3.3 kV high voltage power devices.

A Quality Data-Mining System in LCD Industry (LCD 산업에서의 품질마이닝 시스템)

  • Lee, Hyeon-U;Nam, Ho-Su;Choe, Byeong-Uk
    • Proceedings of the Korean Operations and Management Science Society Conference
    • /
    • 2005.05a
    • /
    • pp.381-386
    • /
    • 2005
  • 본 논문에서는 LCD 공정의 효율적인 관리를 위한 방법으로서 품질마이닝 시스템의 설계/개발 그리고 운영방법론을 논하고자 한다. 주요내용으로는 주요공정의 탐색, 설비유의차분석, 공정최적화 및 recipe 최적화, 수율 및 주요특성의 추정/예측 등을 들 수 있다. 이를 위하여 다양한 데이터마이닝 도구와 통계적 모형의 적절한 활용 방법을 논하고자 한다. 또한, 실제현장 중심의 개발사례를 통하여 품질마이닝 시스템의 유용성을 기술하였다.

  • PDF

Optimization of an Ozone-based Advanced Oxidation Process for the Simultaneous Removal of Particulate Matters and Nitrogen Oxides in a Semiconductor Fabrication Process (반도체 제조공정 미세먼지-질소산화물 동시 저감을 위한 오존 고속산화공정 최적화 연구)

  • Uhm, Sunghyun;Lee, Seung Jun;Ko, Eun Ha;Hong, Gi Hoon;Hwang, Sangyeon
    • Applied Chemistry for Engineering
    • /
    • v.32 no.6
    • /
    • pp.659-663
    • /
    • 2021
  • 10 m3/min (CMM) multi-pollutants abatement system was successfully developed by effectively integrating ozone oxidation, wet scrubbing, and wet electrostatic precipitation for the simultaneous removal of particulate matters (PMs) and NOx in a semiconductor fabrication process. The sophisticated control and optimization of operating parameters were conducted to maximize the destruction and removal efficiency of NOx. In particular, the stability test of a wet electrostatic precipitator was carried out in parallel for 30 days to validate the reliability of core parts including a power supply. An O3/NO ratio, which is the most important operating parameter, was optimized to be about 1.5 and the optimization of wet scrubbing with a reducing agent made it possible to analyze the contribution of neutralization reaction.

Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2008.05a
    • /
    • pp.464-467
    • /
    • 2008
  • 폐차잔재물중 가연성 성분을 시멘트 제조공정의 열원으로 활용하기 위한 연구가 현재 활발히 진행 중에 있다. 그러나 이러한 폐차잔재물을 시멘트 제조공정의 보조열원으로 사용하기 위해서는 에너지활용에 대한 경제성 및 환경기준과 더불어 시멘트 제조공정의 안정적 조업조건에 대한 검토가 이뤄져야만 하며 특히 폐차잔재물의 연소시 시멘트 제조공정에서의 염소물질의 거동특성에 대한 연구가 반드시 선행되어야만 한다. 따라서 본 연구에서는 이러한 폐차잔재물의 시멘트 제조공정에 대한 열원활용의 최적조건을 도출하고자 현장적용 전 킬른내 염소성분의 제어를 위한 Bypass unit의 Cyclone에 대한 전산모사연구를 수행하였으며 이러한 전산모사결과를 바탕으로 실제 시멘트 제조공정에 대한 폐차잔재물의 현장적용 실험을 수행하였다. 또한 본 연구로부터 시멘트 제조공정에 대한 폐차잔재물의 열원활용 가능성을 확인할 수 있었으며 폐차잔재물의 투입시 시멘트 제조공정의 안정적 조업조건을 확보할 수 있었다.

  • PDF

Algorithm Improvement Through AI-Based Casting Process Parameter Optimization (AI 기반의 주조 공정 파라미터 최적화를 통한 알고리즘 개선)

  • Hyun Sim;Seo-Young Choi;Hyun-Wook Kim
    • The Journal of the Korea institute of electronic communication sciences
    • /
    • v.18 no.3
    • /
    • pp.441-448
    • /
    • 2023
  • The quality of the casting process generates the largest source of defects in the manufacturing process, so its management is a key factor in productivity and quality evaluation. Based on the results of factor analysis, correlation analysis, and regression analysis with process data, this study aims to optimize the machine learning model to reduce the defect rate and verify the data suitability for smart factories.

Simulation and Optimization Study on the Pressure-Swing Distillation of Ethanol-Benzene Azeotrope (Ethanol-Benzene 공비혼합물의 분리를 위한 압력변환 증류공정의 전산모사)

  • Park, Hoey Kyung;Kim, Dong Sun;Cho, JungHo
    • Korean Chemical Engineering Research
    • /
    • v.53 no.4
    • /
    • pp.450-456
    • /
    • 2015
  • In the present study, modelling and optimization of ethanol-benzene separation process were performed using pressure-swing distillation. Order to obtain a reliable results, vapour-liquid equilibrium (VLE) experiments of ethanol-benzene binary system were performed. The parameters of thermodynamic equation were determined using experimental data and the regression. The pressure-swing distillation process optimization was performed to obtain high purity ethanol and high purity benzene into a low-high pressure columns configuration and a high-low pressure columns configuration. The heat duty values of the reboiler from simulation were compared, and the process was optimized to minimize the heat duty.

Optimization of an Injection Molding Process for Polycarbonate Car Switch Buttons Using the Taguchi Method (실험계획법에 의한 폴리카보네이트 차량 스위치 버튼의 사출성형공정 최적화)

  • Kim, Cheol;Park, Jaewoo
    • Composites Research
    • /
    • v.29 no.1
    • /
    • pp.7-15
    • /
    • 2016
  • The quality of polymeric automotive parts depends highly on an injection molding process, which causes various defects, such as warpage, sink marks, weld lines, shrinkage, residual stress, etc. This study is to determine the optimum processing parameters, such as packing pressure, mold temperature, melting temperature, and packing time for the manufacture of polycarbonate buttons in cars on the basis of FEM, the Taguchi method, and analysis of variance (ANOVA). As a result, the optimum processing parameters of buttons made of polycarbonate material were obtained as follows: 140 MPa of packing pressure, $105^{\circ}C$ of mold temperature, $292.5^{\circ}C$ of melting temperature and 1 second of packing time. A gain of S/N (signal to noise) ratio, 10.2, was obtained with the optimum values. Moreover, the melting temperature was found to be the most significant factor followed by the mold temperature.

Plasmid Stabilitly of a Recombinant Escherichia coli and Optimization of Fermentation Processes (유전자 재조합 균주에서 플라스미드의 안정성과 발효 공정의 최적화)

  • 박성훈
    • Journal of Life Science
    • /
    • v.2 no.1
    • /
    • pp.26-34
    • /
    • 1992
  • 유전자 재조합 균주의 발효에 있어서 플라스미드의 안정성과 발효공정의 최적화에 대해 개략적으로 서술하였다. 클론된 DNA의 발현은 플라스미드의 안정성을 크게 저해하며, 저하된 플라스미드의 안정성은 재조합 균주의 생산성을 많이 떨어뜨린다. 최적 발효 조건은 각각의 숙주-벡터 시스템, 사용한 배지, 생성물 등에 따라 크게 변한다. 동일한 숙주-벡터 시스템의 경우도, 사용하는 배지에 따라 온도, 희석률 또는 성장속도에 의존하는 정도가 달라지고 또 최적값도 다 변한다. 또한 발효조건의 최적화가 균체 내 플라스미드의 자기복제,mRNA로의 전사, 단백질로의 translation, 더 나아가 미생물 전체의 생리와 밀접하게 관련이 있다.

  • PDF

유전자 알고리즘을 이용한 고속 확관기의 확관속도 최적화

  • 정원지;김재량;한철문;김수태
    • Proceedings of the Korean Society of Precision Engineering Conference
    • /
    • 2004.05a
    • /
    • pp.216-216
    • /
    • 2004
  • 본 논문은 우리가 일상 생활에서 접하는 에어컨의 핵심 부품인 열 교환기의 제작과정 중에서 확관 공정에서의 확관속도 최적화에 관한 것이다 여기서 열 교환기는 구멍 뚫린 박판형태의 방열핀과 이 구멍을 통과하는 구리재질의 관인 헤어핀의 2가지 주요 부품으로 구성되어있다 그리고 확관기(Fig. 1)에 있어서의 확관공정은 Fig. 2에서 보는 바와 같이 소성변형을 통한 관의 반지름 방향의 팽창으로 방열핀과 헤어핀을 결합시켜주는 높은 정밀도를 요구하는 작업이다.(중략)

  • PDF