• Title/Summary/Keyword: 고장 예지

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A study on the advanced method of aging manufacturing factory (노후화된 제조공장의 고도화 방법에 관한 연구)

  • Kim, Jeong-Min;Jang, Jong-Wook
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2018.10a
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    • pp.69-71
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    • 2018
  • Looking at Korea's manufacturing industry, there are many old manufacturing plants. In fact, the manufacturing process of the product inventory management and the unit price of the product are all created by using Excel, and the factory is operated by using it. Also, the operator can not predict the failure of the equipment in order to produce the product at work. Problems related to this may result in the loss of the documents during the instruction and work process between the manager and the worker, and the communication between the manager and the worker can not be properly performed, There is appear a situation in which the operation is continued by using the equipment without recognizing in the failure. In this paper, we propose a method for upgrading the aging manufacturing plant to improve the productivity and productivity of the product by predicting the efficient inventory management, unit price management, production volume, and the operator's failure prediction.

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Feature Extraction for Bearing Prognostics based on Frequency Energy (베어링 잔존 수명 예측을 위한 주파수 에너지 기반 특징신호 추출)

  • Kim, Seokgoo;Choi, Joo-Ho;An, Dawn
    • The Journal of The Korea Institute of Intelligent Transport Systems
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    • v.16 no.2
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    • pp.128-139
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    • 2017
  • Railway is one of the public transportation systems along with shipping and aviation. With the recent introduction of high speed train, its proportion is increasing rapidly, which results in the higher risk of catastrophic failures. The wheel bearing to support the train is one of the important components requiring higher reliability and safety in this aspect. Recently, many studies have been made under the name of prognostics and health management (PHM), for the purpose of fault diagnosis and failure prognosis of the bearing under operation. Among them, the most important step is to extract a feature that represents the fault status properly and is useful for accurate remaining life prediction. However, the conventional features have shown some limitations that make them less useful since they fluctuate over time even after the signal de-noising or do not show a distinct pattern of degradation which lack the monotonic trend over the cycles. In this study, a new method for feature extraction is proposed based on the observation of relative frequency energy shifting over the cycles, which is then converted into the feature using the information entropy. In order to demonstrate the method, traditional and new features are generated and compared using the bearing data named FEMTO which was provided by the FEMTO-ST institute for IEEE 2012 PHM Data Challenge competition.

The Fault Diagnosis Model of Ship Fuel System Equipment Reflecting Time Dependency in Conv1D Algorithm Based on the Convolution Network (합성곱 네트워크 기반의 Conv1D 알고리즘에서 시간 종속성을 반영한 선박 연료계통 장비의 고장 진단 모델)

  • Kim, Hyung-Jin;Kim, Kwang-Sik;Hwang, Se-Yun;Lee, Jang Hyun
    • Journal of Navigation and Port Research
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    • v.46 no.4
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    • pp.367-374
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    • 2022
  • The purpose of this study was to propose a deep learning algorithm that applies to the fault diagnosis of fuel pumps and purifiers of autonomous ships. A deep learning algorithm reflecting the time dependence of the measured signal was configured, and the failure pattern was trained using the vibration signal, measured in the equipment's regular operation and failure state. Considering the sequential time-dependence of deterioration implied in the vibration signal, this study adopts Conv1D with sliding window computation for fault detection. The time dependence was also reflected, by transferring the measured signal from two-dimensional to three-dimensional. Additionally, the optimal values of the hyper-parameters of the Conv1D model were determined, using the grid search technique. Finally, the results show that the proposed data preprocessing method as well as the Conv1D model, can reflect the sequential dependency between the fault and its effect on the measured signal, and appropriately perform anomaly as well as failure detection, of the equipment chosen for application.

Intelligent distribution equipment based distribution management system for fauIt prediction (고장예지를 위한 지능형기기 기반 배전운영시스템)

  • Lee, Hak-Ju;Kim, Ju-Yong;Chu, Cheol-Min;Kim, Joon-Eel
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2009.10a
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    • pp.223-226
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    • 2009
  • Various database and analysis system has been used for the cost effective maintenance of distribution facility but it is not effective because of the lack of interconnection among these systems. In order to overcome this problem this paper proposes reliability centered maintenance system based on the on-line monitoring of distribution system through intelligent distribution equipment. This system is made by the interconnection of distribution automation system, asset management system, failure analysis system and failure mode effect analysis system.

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Successful Application of an Expert System to Predictive Maintenance (예지정비(PdM)와 Expert System)

  • ;Van Dyke, David J.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1994.10a
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    • pp.138-143
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    • 1994
  • 기기의 결함을 진단하는데에 전문자동진단시스템(EADS)을 사용하는 것은 고도의 숙련된 진단요원 없이, 시스템저자와의 질의응답과 같은 일련의 회의를 갖지 않고도 정확하고 또한 믿을만하게 기기상태를 측정 분석할 수 있는 가장 효과적인 방법이다. 전문자동진단시스템(EADS)은 일분에 5개의 기기들을 분석하고 진동전문분석가에 버금가는(94%) 정확성으로 진단결과를 제공한다. 많은 전문진단시스템 중에서 DLI의 ExpertALERT[4]는 가장 정확하고 정교한 진단시스템으로 평가되고 있다. 전문자동진단시스템(EADS)의 시행으로 프렌트의 기기고장으로 인한 조업중단의 회수가 줄어지고 정비비용을 절감하며 불필요한 정기점검식정비(PM)을 없앤다면 관계기술요원들의 진동에 대한 이해와 기술습득으로 한차원 높은 기기 정비를 통해 효율적인 생산성증가, 정비비용감소[5], 안전사고 미연방지등 많은 것을 함께 얻을 수 있다. Expert System 기술의 성공적인 적용이라고 정의할 수 있겠다.

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Framework Development for Fault Prediction in Hot Rolling Mill System (열간 압연 설비의 고장 예지를 위한 프레임워크 구축)

  • Son, J.D.;Yang, B.S.;Park, S.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.21 no.3
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    • pp.199-205
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    • 2011
  • This paper proposes a framework to predict the mechanical fault of hot rolling mill system (HRMS). The optimum process of HRMS is usually identified by the rotating velocity of working roll. Therefore, observing the velocity of working roll is relevant to early know the HRMS condition. In this paper, we propose the framework which consists of two methods namely spectrum matrix which related to case-based fast Fourier transform(FFT) analysis, and three dimensional condition monitoring based on novel visualization. Validation of the proposed method has been conducted using vibration data acquired from HRMS by accelerometer sensors. The acquired data was also tested by developed software referred as hot rolling mill facility analysis module. The result is plausible and promising, and the developed software will be enhanced to be capable in prediction of remaining useful life of HRMS.

A Study for the Prediction Method of Fault Symptoms on Distribution Feeders(I) (배전선로 고장징후 예지 시스템 개발에 관한 연구(I))

  • Shin, Jeong-Hoon;Kim, Tae-Won;Park, Seong-Taek
    • Proceedings of the KIEE Conference
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    • 1998.07c
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    • pp.1213-1216
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    • 1998
  • This paper presents the result of a feasibility study for the prediction method of fault symptoms on 22.9kV distribution line. In this paper, real distribution data was collected and analyzed to isolate failure signatures or parameters which were distinct behaviors before and after failure incident. A new strategy of analysis-based (event-date concept) prediction algorithm for the distribution insulators and a developed model system were also discussed.

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Sound Detection System of Machines in Thermal Power Plant. (화력발전 설비의 사운드 모니터링 시스템)

  • 이성상;정의필;손창호
    • Proceedings of the Korea Institute of Convergence Signal Processing
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    • 2003.06a
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    • pp.157-160
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    • 2003
  • 발전소에서 운전중인 기계들의 안전운전과 예지 보전을 위하여 발전설비의 고장 감지 및 진단과 상태 모니터링은 중대한 역할을 담당하고 있다. 이 연구에서는 설비의 안전하고 신뢰적인 운전을 위한 기계의 작동상태를 사운드 정보로 획득하고 분석하는 시스템을 제안하였다. 사운드 정보의 사용은 적은 양의 채널의 사용으로 많은 기계 및 설비의 이상 유무의 판별을 가능케 하며, 이를 획득하기 위하여 3개의 마이크로폰, 다채널 A/D변환기, 다채널 I/O Sound Card(Soundtrack DSP24) 및 PC로 시스템을 구성하였다. 소프트웨어 개발언어로서 Microsoft Visual C++ 및 MATLAB을 이용하였다. 화력 발전소에 운전중인 주요기계들의 사운드 정보를 취득하여 취득한 기계별 사운드 정보를 이용하여 주파수 특성을 파악하고, 이를 이용하여 기기의 운전 상태진단을 가능하게 한다.

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Detection of electrical discharges and corona for electrical utilities & power distribution & transmission markets (전기 설비 및 송배전 분야의 부분방전과 코로나 탐지)

  • Choi, Hyung-Joon
    • Proceedings of the KIEE Conference
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    • 2006.07e
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    • pp.17-18
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    • 2006
  • 최근 전기설비의 용량이 커짐에 따라 전기설비와 송전설비 및 배전설비 등에서 발생되는 사고는 '2003년 코로나 방전에 의한 미국 동북부 정전사고와 같은 대형사고로 직결될 수 있기 때문에 전기설비에서 발생되는 코로나방전 검출을 통한 기간시설 및 송배전 설비에 대한 사고 원인을 사전 도출하여 전기설비의 장기간에 걸친 원활한 운용과 신뢰성 확보가 매우 중요하다. 이를 위해서 최적의 무정전 첨단계측장비의 필요성이 대두되고 있다. 현재 전력공급의 중단없이 설비의 이상유무를 진단, 감시하기 위한 기술이 활발히 진행되고 있으며 전기설비의 예고 없는 고장발생시 파생되는 악영향은 매우 심각하며, 국내의 경우 전기설비의 노후화로 대형 사고의 위험성이 매우 높아 이러한 사고의 예방을 위한 예지보전(예측보전)을 위한 기술에 대한 도입이 필요하다. 최근 미국전기연구원(EPRI)의 주도로 코로나가 전기설비에 미치는 부정적 영향에 대한 연구가 활발하게 진행되었으며 그 결과 코로나 방전으로부터 전기설비의 안정성과 신뢰성을 확보하고 사고를 방지하기 위한 진단기술로서 OFIL사(社)의 DayCorII가 개발되었다. 이 논문에서는 전력설비와 송전 및 배전분야에 있어 발생하는 코로나 방전의 영향과 이를 탐지하는 진단기술에 대하여 초점을 맞추고자 한다.

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Investigation of Technological Trends in Automotive Fault Prognostic System (자동차 고장예지시스템의 기술동향 연구)

  • Ismail, Azianti;Jung, Won
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.36 no.1
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    • pp.78-85
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    • 2013
  • Since the basic built-in-test, prognostic health management (PHM) has evolved into more sophisticated and complex systems with advanced warning and failure detection devices. Aerospace and military systems, manufacturing equipment, structural monitoring, automotive electronic systems and telecommunication systems are examples of fields in which PHM has been fully utilized. Nowadays, the automotive electronic system has become more sophisticated and increasingly dependent on accurate sensors and reliable microprocessors to perform vehicle control functions which help to detect faults and to predict the remaining useful life of automotive parts. As the complication of automotive system increases, the need for intelligent PHM becomes more significant. Given enormous potential to be developed lays ahead, this paper presents findings and discussions on the trends of automotive PHM research with the expectation to offer opportunity for further improving the current technologies and methods to be applied into more advanced applications.