• Title/Summary/Keyword: 경량화 설계

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Static simulation of orbiting scroll for development of lighter compressor (경량압축기용 Mg합금 구동스크롤 적용을 위한 정적 유한요소해석)

  • Jung, Ki Ho;Lee, Guen An;Lee, Hyung Wook
    • Journal of Institute of Convergence Technology
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    • v.4 no.1
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    • pp.29-32
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    • 2014
  • 최근 유가상승 및 환경오염으로 인하여 자동차 연비 개선에 대한 관심이 날로 증가하고 있어 자동차 제조사들은 다양한 접근방법을 통해 경량화를 달성하고자 하고 있다. 경량화 방법으로는 경량재료의 적용, 고강도 소재를 이용한 부품소형화, 조립식 파트의 일체형 모듈화 등이 있으며, 본 연구에서는 경량구조재료인 마그네슘 합금을 자동차용 스크롤 압축기에 적용하기 위하여 기존 알루미늄 합금부품과의 열팽창 및 열변형의 비교를 통해 마그네슘 합금 적용한 스크롤 부품의 설계시 고려되어야 할 요소들을 분석 및 제시하고자 한다.

Lightweight Crane Design by Using Topology and Shape Optimization (위상최적설계와 형상최적설계를 이용한 크레인의 경량설계)

  • Kim, Young-Chul;Hong, Jung-Kie;Jang, Gang-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.7
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    • pp.821-826
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    • 2011
  • CAE-based structural optimization techniques are applied for the design of a lightweight crane. The boom of the crane is designed by shape optimization with the shape of the cross section of the boom as the design variable. The design objective is mass minimization, and the static strength and dynamic stiffness of the system are set as the design constraints. Hyperworks, a commercial analysis and optimization software, is used for shape and topology optimization. In order to consistently change the shape of the elements of the boom with respect to the change in the shape of its cross section, the morphing function in Hyperworks is used. The support of the boom of the original model is simplified to model the design domain for topology optimization, which is discretized by using three-dimensional solid elements. The final result after shape and topology optimization is 19% and 17% reduction in the masses of the boom and support, respectively, without a deterioration in the system stiffness.

A Study on the Weight Reduction of X,Y stage of Semiconductor Inspection Equipment using Sensitivity Analysis (민감도 분석을 이용한 반도체 검사 장비의 X, Y 스테이지 구조의 경량화 연구)

  • Koh, Man Soo;Kwon, Soon Ki;Kim, Cham Nae
    • Journal of Digital Convergence
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    • v.17 no.7
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    • pp.125-130
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    • 2019
  • Sensitivity analysis is used to determine the effect of a change in a design parameter on the total system, and the calculated sensitivity is an important indicator of the improvement of a structure. In this study, we investigated the method of deriving and analyzing the sensitivity of design parameters by using finite element analysis and the method of improving a structure by using sensitivity analysis results. Design parameters for weight reduction design were selected using actual semiconductor inspection equipment that requires structural improvement, and the sensitivity to design parameters was calculated by using and finite difference method. We propose an improvement method that can reduce the weight while maintaining the transient response required by the equipment. By using the results of the sensitivity analysis through finite element analysis and finite difference method, we can create a structurally improved design that satisfies the desired stress or displacement by improving the design of the structure. Therefore, sensitivity analysis is applicable to various fields as well as semiconductor inspection equipment.

A Study for Automation of Lightweight Concrete Mix Design (경량 콘크리트 배합설계의 자동화를 위한 연구)

  • Choi, Jae-Jin;Song, Jin-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2010.05a
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    • pp.329-330
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    • 2010
  • For the computerization of structural lightweight concrete mix design, mix design theories of ACI211.2-98(Standard Practice for Selecting Proportions for Structural Lightweight Concrete) are investigated and the mix design process is mathematized by Table Curve 2D and 3D software of Jandel company.

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Characterization for Applying to Optimized Model of Flatform System Step Parts Material for Low-High Platform Railroad Vehicle (저상고상 철도차량용 승강시스템 스텝 부품 소재의 최적화 모델 적용을 위한 특성 평가)

  • Kwak, Hee-Man;Choi, Jung-Muk;Kim, Hyun-Dong;Park, Min-Heung;Kim, Chul-Su
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.1381-1388
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    • 2011
  • Recently, Because of weight lighting and tighten safety regulations of the railway vehicle railroad weight lighting and safety improvement technology is internationally required. Slide step for moving the passenger to high flatform in the railroad vehicle is recognized of important parts. However, Due to high price and weight, it is limited. In this research, In order to apply for railroad, it was redesigned to optimize part count and reduce the price and weight. By choosing honeycombcore as a part for enduring high weight and weight lighting, We produce honeycombpanel of sandwich structure which a different kind connected by using existing stainless(STS304)steel and thermo plasticity glue. Finally, we can find that honeycombpanel is suitable for weight lighting and high weight. As well as, with test result, we can prove that low-high platform railway system will be optimized, if steps are applied to honeycombpanel.

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Structural Analysis and Light-Weight Design of Aircraft Floats with Laminated Composites (복합재 적층판을 이용한 경항공기 플로트 구조해석 및 경량화)

  • Choi, Youn-Gyu;Kim, Sung-Jun;Shin, Eui-Sup
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.65-71
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    • 2012
  • In order to improve the structural safety and light-weight design of aircraft floats, natural frequency and static stress analysis are performed under water and ground landing conditions. A finite element mesh based on the design configuration of light aircraft floats is modeled, and simplified water and ground landing loads are applied to this model. The natural frequency and stress analysis of aluminum-alloy floats are carried out first. Then, the structural performance of the floats is re-analyzed in the case of laminated composites, and the numerical results are compared each other. It is concluded that, by tailoring the laminated composites with respect to stacking sequence and ply thickness, the structural safety of the light-weight floats can be improved.

복합재료를 이용한 철도차량 경량화 사례 및 기술

  • 신광복;이상진
    • Composites Research
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    • v.17 no.4
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    • pp.82-86
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    • 2004
  • 철도차량에서 복합재료에 대한 활용은 날로 증대되고 있는 추세이다. 현저한 기술적 진보를 얻기 위해 철도차량은 더 가볍고, 강하고, 안전하며 전통적인 소재와는 차별화된 소재를 요구하고 있다. 복합재료의 철도차량에의 응용은 무게 감소, 이로 인한 속도 증가, 에너지 소비량 감소, 낮은 관성, 적은 트랙 마모 그리고 큰 유효 탑재량 등의 장점을 지니고 있으며 철도차량 디자인에 여러 다양함을 제공하고 낮은 무게 중심 설계에 의한 안전성 확보, 단순화된 구조 설계에 의한 좌석수의 증가 등의 장점을 지니고 있다. 또한, 모듈화 설계를 가능케 함으로서 제작공정의 감소 및 유지보수 효율화를 얻을 수 있게 된다. (중략)

Implementation of Light Weight Linux O.S on the Flash Memory (플래쉬 메모리 내에 상주 가능한 경량 리눅스 운영체제 구현)

  • Jang, Seung-Ju
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.11 no.12
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    • pp.2298-2305
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    • 2007
  • Many people is studying the embedded system. The embedded system becomes a small size device. The DOM memory is using in the mobile device and small site devices. This paper proposes light-weighted Linux O.S that is running onto the DOM memory. The embedded system with the DOM must have a light-weigthed O.S due to the memory space restriction. This paper designs light-weigthed Linux O.S for the DOM memory. The new designed LILO boot loader boots the new designed light-weigthed Linux O.S as a normal Linux O.S. This paper experiments comparing the designed new light-weigthed Linux O.S with a Linux PC.

Development of Transformable Reflective Telescope Kit Using Aluminum Profile and Isogrid Struture

  • Lee, Sumin;Park, Woojin;Lee, Sunwoo;Han, Jimin;Ann, Hojae;Ji, Tae Geun;Kim, Dohoon;Kim, Ilhoon;Kim, Junghyun;Pak, Soojong
    • The Bulletin of The Korean Astronomical Society
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    • v.46 no.1
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    • pp.38.1-38.1
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    • 2021
  • 본 발표에서는 Transformable Reflective Telescope(TRT kit)의 새로운 버전을 소개한다. TRT kit는 기본형인 뉴턴식 반사망원경에서 부경 교체를 통해 카세그레인식, 그레고리식으로 간단하게 변형 할 수 있는 광학 실험장치이다. 본 장치는 주로 망원경 교육이나 광학계 개발에 필요한 실험에 활용된다. 모듈화 설계를 통해서 여러 종류의 광학계를 쉽게 탈착하여 다양한 실험을 할 수 있다. 광기계부는 정밀하게 제작된 알루미늄 프로파일과 Isogrid구조를 채택하여 경량화 구조로 설계되었다. 이러한 경량부품들을 통해 이전 버전보다 50~70%의 중량 감소율을 달성하였다. 유한요소해석 결과 경량화된 뉴턴식 TRT kit는 이전 버전과 비교해서 자체 하중에 의한 최대 구조 변형이 0.11mm에서 0.023mm로 감소하였다. 부경 지지대 설계에는 자체 하중으로 인한 변형을 최소화하기 위해 트러스 (Truss) 구조가 도입되었다. 부경부의 자체 하중으로 인한 변형은 기존의 80㎛에서 21㎛로 감소하였다. 또한, 십자 레이저 정렬 장치가 추가되어 뉴턴식과 카세그레인식에서 공차 1.5' 이내로 광학계 정렬이 가능하다.

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