• Title/Summary/Keyword: 경량기포콘크리트

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로터스 금속의 제조 기술 및 응용

  • Hyeon, Seung-Gyun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.57.1-57.1
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    • 2012
  • 금속을 용해 응고시킬 때 생성되는 소위, 주조 결함이나 소결금속 내의 기공은 재료의 성능이나 강도를 현저하게 낮추는 결함으로서 예전부터 기피되어 왔다. 또한, 재료공정에 있어서도 여하의 기공이나 기포가 없는 치밀한 고강도 및 고기능성 재료를 개발하는 것에 최대한의 주의와 관심을 기울여 왔다. 반면에 자연계의 천연물이나 인공물을 둘러보면 그 대부분이 다공질임을 쉽게 눈치챌 수 있다. 예를 들어 목재, 지엽 등의 생물을 시작해서 콘크리트 등의 인공물, 우리 체내의 뼈도 전형적인 다공질구조로 구성되어 있다. 이러한 구조로부터 재료의 재질제어 이외에 구조제어라는 새로운 어프로치를 고려할 수 있고, 최근 들어, 금속재료에 있어서도 이러한 다공질 구조에 관한 연구가 활성화되어 충격흡수재, 생체재료, 베어링재료 등의 다양한 응용이 전개되고 있다. 원주상의 방향성 기공을 갖는 로터스 금속의 제조 원리는 용융금속의 높은 가스용해도와 고체금속의 낮은 가스고용도의 차이를 이용하여 응고할 때 고용되지 않는 가스원자가 기포를 형성시키는 것이다. 수소용해도는 모든 금속에 있어서 온도상승에 따라 증가하지만 융점에 있어서 용해도의 불연속적 증가를 나타내며 응고할 때 고액계면에서 다량의 가스를 방출하고 기공 생성을 야기한다. 특히, 고 액상에 있어서 수소용해도 차가 큰 마그네슘, 니켈, 철, 동 등은 기포를 생성하기 쉽다. 또한 기공의 배열구조를 제어하기 위해 일방향응고법를 이용하여 기공에 방향성을 부여한다. 외관상 기공구조가 연근뿌리를 닮은 것으로 부터 로터스 금속이라는 명칭이 널리 알려져 있다. 이와 같은 제조방법에 의해 로터스 금속은 기공 방향, 기공크기, 기공률을 자유롭게 제어할 수 있고 우수한 기계적 성질이 기존의 발포금속, 소결금속과 전혀 다른 특성을 가지고 있다. 이러한 기공구조는 용해온도, 응고속도, 분위기 가스압, 불활성가스와의 혼합체적비 등의 제어를 통해서 조절할 수 있다. 이와 같이 제조한 방향성 다공질금속은 BT (인플란트, 생체적합성, 저탄성, 경량), ST (초음속기엔진부품, 경량), IT (고성능수냉모듈), ET(고온촉매, 필터)의 분야로의 응용을 기대한다.

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An Experimental Study on the Characteristic of Compressive Strength in Lightweight Mortar Using Foam Agent (기포제 혼입 경량모르타르의 압축강도 특성에 관한 실험적 연구)

  • Yoo Byung Il;Lee Sung Bok;Jang Ui Soon;Lee Han Seung;Yeon Gyu Bong;Bae Kyu Woong
    • Proceedings of the Korea Concrete Institute Conference
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    • 2004.05a
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    • pp.684-687
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    • 2004
  • The purpose of this study is to obtain basic data on the properties of the development of lightweight mortar contained foam agent for various applications in the field. In the experiment, as a result of measurement the specific gravity by the change of the W/C and the foam agent into a variable and measuring the compressive strength of mortar, specific gravity checked that a compressive strength therefore increased. Mortar is using lightweight foam agent having the change of specific gravity, the water cement ratio $50\%,\;40\%,\;30\%$. This paper present extensive data on the characteristics of strength of the lightweight mortar and also presents the mechanical characteristics of the lightweight according to specific gravity.

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An Evaluation of the Mechanical Property for the Backfilling Material of the NATM Composite Lining Tunnel using the Lightweight Foamed Mortar (경량기포 모르타르를 이용한 NATM Composite 라이닝 터널 뒤채움재의 역학적 특성 평가)

  • Ma, Sang-Joon;Choi, Hee-Sup;Kim, Dong-Min;Lee, Heung-Soo;Kim, Kyung-Duk
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.717-720
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    • 2008
  • This paper, an evaluation of the mechanical property for the backfilling materials of the NATM Composite lining tunnel using the lightweight foamed mortar, relates to the performance of permeability, compressive strength and unit volume weight. Therefore, this study is aimed to prove the three main factor that refered to the above line for development of new tunnel method. As the result of this study, it would be confirmed that the D mix is better than other mixs a side of all tests and its relation that is for the tunnel backfilling materials.

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Vibration Analysis for the Living Room Slab of Apartment (아파트 거실 바닥판에 대한 진동해석)

  • Kim, Yong-Tae;Park, Kang-Geun
    • Journal of Korean Association for Spatial Structures
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    • v.6 no.3 s.21
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    • pp.93-101
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    • 2006
  • Recently the floor vibration of apartment is often beginning to make its appearance of the environmental dispute, the standard floor system of housing are suggested for the settlement of this issue by government. For the slab vibration analysis on the laminated floor system of apartment, it is required the effectively analytical method of the floor system considering laminated theory. In this paper, more effective modeling methods of laminated floor slab are proposed for the method of accurate rigidity evaluation. By using the advanced modeling method, the more accurate vibration response can be obtained and can accurately evaluate the rigidity of living room floor system of apartment with different laminated materials.

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Physical and Chemical Properties of Waste Concrete Powders Originated from the Recycling Process of Waste Concrete (폐콘크리트의 재활용 공정에서 발생되는 폐콘크리트 미립분의 물리.화학적 특성)

  • Kim, Jin Man;Kang, Cheol;Kim, Ha Suk
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.4 no.2
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    • pp.82-89
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    • 2009
  • According to the great city development and the rapid growth of redevelopment project, waste concrete emission has been increased. Waste concrete powder is one of the by-product originated from the recycling of the waste concrete. The more making high quality recycled aggregate to use aggregate for concrete, the more waste concrete powder is producted relatively. Therefore, to realize the total recycling of waste concrete, development of recycling technology for waste concrete powder need very much. This technical note present the discharged process and the various properties of waste concrete powder. As the results, on the average, the maximum particle-size of waste concrete powder is less than $600{\mu}m$, and oven-dry density is less than $2.5g/cm^3$. And waste concrete powder contains more than 50% of $SiO_2$, 30% of CaO and 10% of $Al_2O_3$. Thus qualities of waste concrete powder is lower than those of high quality raw material for concrete. However, if it is processed by grading to the purpose, it will be used as resource of raw materials for construction field.

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Study on Optimum Mixture of Industrial By-Products for Lightweight Foamed Filler Production by Mixture Experimental Design (혼합물 실험계획법에 의한 경량기포 충전재 제조를 위한 산업부산물의 최적 배합 검토)

  • Woo, Yang-Yi;Park, Keun-Bae
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.1
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    • pp.37-43
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    • 2019
  • This research studied production of lightweight filling production for sink hole restoration utilizing various industrial by-products(2kinds of fly ash, petro-cokes CFBC ash, blast furnace slag fine particle). For this purpose, the mixed raw material properties(compressive strength) behaviors according to the blending ratio of industrial by-products were examined by applying the experimental design method and statistical analysis was performed using the commercial program MINITAB. Compressive strengths of industrial by-products were strongly dependent on blast furnace slag powder. Compressive strength(3days aging) was 3~11MPa depending on the amount of blast furnace slag powder used. The use of CFBC fly ash was evaluated to have the least effect on compressive strength. In addition, the compressive strength and the coefficient of permeability were measured by preparing foamed concrete for the experimental batch 1 condition in the mixture experimental design. In this case, the bulk density is 0.9 to 1.0, the apparent porosity is 30 to 50%, the compressive strength(3days old) is 1 to 2MPa, and the permeability coefficient is $10^{-2}$ to $10^{-3}cm/sec$.

Lightweight Properties of Matrix using Paper Ash according to Replacement Ratios of Fly Ash and Polysilicon Sludge (플라이애시 및 폴리실리콘 슬러지 혼입율에 따른 제지애시 경화체의 경량 특성)

  • Park, Sun-Gyu;Kim, Yun-Mi;Lee, Sang-Soo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.2 no.2
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    • pp.166-171
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    • 2014
  • This experimental study considers manufacturing method of the non-portland cement matrix for the light-weight building materials using blast furnace slag, paper ash, fly ash and polysilicon sludge the industrial by-product. For the experiment, we used paper ash by means of the foaming agent and alkali activator to make non-portland cement light-weight matrix. Various specimens were prepared with different types and addition ratios of the alkali activator. Then, the properties of these specimens were investigated by compressive strength test, bulk specific gravity. As a results, it was judged that experiment results of non-portland cement matrix with specific waste resources and alkali activators were useful as basic data for mixtures design and evaluation properties of lightweight non-portland cement building material.

Fundamental Study on Estimating Compressive Strength and Physical Characteristic of Heat insulation Lightweight Mortar With Foam Agent (기포제 혼입 단열형 경량모르타르의 물리적 특성 및 압축강도 추정에 관한 기초적 연구)

  • Min, Tae-Beom;Woo, Young-Je;Lee, han-Seung
    • KIEAE Journal
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    • v.10 no.3
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    • pp.89-96
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    • 2010
  • In comparison with ordinary or heavy-weight concrete, light-weight air void concrete has the good aspects in optimizing super tall structure systems for the process of design considering wind load and seismic load by lightening total dead load of buildings and reducing natural resources used. Light-weight air void concrete has excellent properties of heat and sound insulating due to its high amount porosity of air voids. So, it has been used as partition walls and the floor of Ondol which is the traditional Korean floor heating system. Under the condition of which the supply of light-weight aggregates are limited, the development of light-weight concrete using air voids is highly required in the aspects of reduced manufacturing prices and mass production. In this study, we investigated the physical properties and thermal behaviors of specimens that applied different mixing ratios of foaming agent to evaluate the possibility of use in the structural elements. We proposed the estimating equation for compressive strength of each mix having different ratio of foaming agent. We also confirmed that the density of cement matrix is decreased as the mixing amount of foaming agent increase up to 0.6% of foaming agent mixing ratio which was observed by SEM. Based on porosity and compressive strength of control mortar without foaming agent, we built the estimating equations of compressive strength for mortars with foaming agent. The upper limit of use in foaming agent is about 0.6% of the binder amount. Each air void is independent, and size of voids range from 50 to $100{\mu}m$.

방향성 다공질금속의 제조 및 기계적성질

  • Hyeon, Seung-Gyun;Nakajima, Hideo
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2009.11a
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    • pp.19.2-19.2
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    • 2009
  • 금속을 용해 응고시킬 때 생성되는 소위, 주조 결함이나 소결금속 내의 기공은 재료의 성능이나강도를 현저하게 낮추는 결함으로서 예전부터 기피되어 왔다. 또한, 재료공정에있어서도 여하의 기공이나 기포가 없는 치밀한 고강도 및 고기능성 재료를 개발하는 것에 최대한의 주의와 관심을 기울여 왔다. 그렇지만, 우리가 자연계의 천연물이나 인공물을 둘러보면 그 대부분이다공질임을 쉽게 눈치챌 수 있다. 예를 들어 목재, 지엽등의 생물을 시작해서 콘크리트 등의 인공물, 우리 체내의 뼈도 전형적인 다공질구조로 구성되어 있다. 이러한 구조로부터 재료의 재질제어 이외에 구조제어라는 새로운 어프로치를 고려할 수 있고, 최근 들어, 금속재료에 있어서도 이러한 다공질구조에 관한 연구가활성화되어 충격흡수재, 생체재료, 베어링재료 등의 다양한응용이 전개되고 있다. 특히, 원주상의 방향성 기공을 갖는 로터스금속은 기존의 복잡한구조의 다공질금속보다 뛰어난 기계적 성질을 갖는다. 이러한 다공질금속은 일방향응고할 때 생성하는 과포화가스원자를 석출시켜 기공을 일방향으로 성장시킨다. 즉, 융점에서의 고상과 액상의 가스 용해도 차를 이용하는 것으로서 응고시에 고용할 수 없는 가스원자가 기공을 형성한다. 이와같이 제조한 방향성 다공질금속은 BT (인플란트, 생체적합성, 저탄성, 경량), ST (초음속기엔진부품, 경량), IT (고성능수냉모듈), ET(고온촉매, 필터)의 분야로의 응용이 기대된다. 본 강연에서는 방향성 다공질금속의 제조법, 특성 및 응용을 포함하여그 동안의 연구성과 및 앞으로의 과제 등을 소개하고자 한다.

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Performance Evaluations of Mock-up Tests for ALC Panel Curtain Wall in Building Exterior (ALC 패널을 활용한 건축물 외장 커튼월에 대한 Mock-up Test 성능 평가 연구)

  • Kim, Young-Ho;Lee, Yong-Soo
    • Journal of The Korean Digital Architecture Interior Association
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    • v.13 no.4
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    • pp.25-32
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    • 2013
  • The green building is one of biggest factors to go the goal of energy saving and environmental conservation, reduction of energy consumption, friendly energy technology, recycling of resource, and environmental pollution reduction technology. The purpose of these green buildings realized by the energy-saving technology such as the exterior materials or curtain wall system. The curtain wall system is a element that come to insulated portions of building envelope that results in heat loss. The purpose of this paper is to carried out mock-up tests for exterior wall used in autoclaved lightweight concrete panels in green building practices. Mock-up test execute a mixed process between standard test procedure and complex test procedure based on AAMA 501(American Society for Testing and Materials) and ASTM 283, ASTM 330(American Society for Testing and Materials). In results, tests meet the requirements that grant values in steps of procedures provided on ASTM and AAMA. ALC panel is suitable for a exterior wall product to be gratified thermal cycling performance and structural capacity, deflection(H/200) and lateral displacement(H/50), for curtain walls.