• Title/Summary/Keyword: 개질촉매

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Experimental Study of Hydrogen and Syngas Production over Ni/Ce-ZrO2/Al2O3 Catalysts with Additives (Ni/Ce-ZrO2/Al2O3 촉매의 첨가제에 따른 수소 및 합성가스 생성에 대한 실험적 연구)

  • Cho, Wonjun;Yu, Hyejin;Mo, Yonggi;Ahn, Whaseung
    • Transactions of the Korean hydrogen and new energy society
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    • v.25 no.2
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    • pp.105-113
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    • 2014
  • Performance tests on $Ni/Ce-ZrO_2/Al_2O_3$ catalysts with additives (MgO, $La_2O_3$) were investigated in the combined reforming processes (SCR, ATR, TRM) in order to produce hydrogen and carbon monoxide (it is called "syngas".). The catalyst characterization was conducted using the BET surface analyzer, X-ray diffraction (XRD), SEM, TPR and TGA. The combined reforming process was developed to adjust the syngas ratio depending on the synthetic fuel (methanol, DME and GTL) manufacturing processes. Ni-based catalysts supported on alumina has been generally recommended as a combined reforming reaction catalyst. It was found that both free NiO and complexed NiO species were responsible for the catalytic activity in the combined reforming of methane conversion, and the $Ce-ZrO_2$ binary support employed had improved the oxygen storage capacity and thermal stability. The additives, MgO and $La_2O_3$, also seemed to play an important role to prevent the formation of the carbon deposition over the catalysts. The experimental results were compared with the equilibrium data using a commercial simulation tool (PRO/II).

Development of a process for the implementation of fine electronic circuits on the surface of nonconductive polymer film (비전도성 폴리머 필름 표면상에 미세 전자회로 구현을 위한 공정개발)

  • Jeon, Jun-Mi;Gu, Seok-Bon;Heo, Jin-Yeong;Lee, Chang-Myeon;Lee, Hong-Gi
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.121-121
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    • 2017
  • 본 연구는 비전도성 폴리머 표면을 개질하여 감광성 금속을 유전체 표면에 흡착시키고, 감광성 금속의 광화학 반응을 이용하여 귀금속 촉매를 비전도성 폴리머 표면에 선택적으로 흡착시켜 무전해 Cu 도금을 수행하여 금속패턴을 형성하였다. 기능성 유연 필름은 일반적으로 투명한 플라스틱 고분자 기판을 기반으로 전기 전자, 에너지, 자동차, 포장, 의료 등 다양한 분야에서 폭넓게 활용 되고 있으며, 본 연구에서는 습식 도금 공정을 이용하여 폴리이미드 필름상에 $10{\mu}m$ 이하의 미세패턴을 형성하기 위한 공정을 개발하고자 하였다. 비전도성 폴리머 표면에 무전해 도금을 위해서 우선 폴리머 필름의 표면을 개질하는 공정이 필요하다. 이에 KOH 또는 NaOH 알카리 용액을 이용하여 표면을 개질하였으며 개질된 표면에 감광성 금속이온의 흡착시키기 위한 감광성 금속이온은 주석을 사용하였으며, 주석 용액의 안정성 및 퍼짐성 향상을 위해 감광성 금속 용액의 제조 및 특성을 관찰하였으며, 감광성 금속화합물이 흡착된 비전도성 유전체 표면을 포토마스크를 이용하여 특정 부위, 즉 표면에 금속패턴 층을 형성하고자 하는 곳은 포토마스크를 이용하여 광원을 차단하고 그 외 부분은 주 파장이 365nm와 405nm 광원을 조사하여 선택적으로 감광성 금속화합물의 산화반응을 유도하는 광조사 공정을 수행하였다. 광원이 조사되지 않은 부분에 귀금속 등의 촉매 입자를 치환 흡착시켜 금속 패턴이 형성될 수 있는 표면을 형성하였다. 위의 활성화 공정이후에 활성화 처리된 표면을 세척하는 수세 공정을 거친 후 무전해 도금공정에 바로 적용할 경우 미세한 귀금속 입자가 패턴이 아닌 부분 즉 자외선(UV) 조사된 부분에도 남아있어 도금시 번짐 현상이 발생한다. 이에 본 연구에서는 활성화 처리 후 약 알칼리 용액에 카르복실산을 혼합하여 잔존하는 귀금속 입자를 제거한 후 무전해 Cu 도금액을 이용하여 $10{\mu}m$ 이하의 Cu 금속 패턴을 형성하였다.

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Reaction Kinetics for Steam Reforming of Ethane over Ru Catalyst and Reactor Sizing (루테늄 촉매를 이용한 에탄의 수증기 개질 반응 Kinetics와 반응기 Sizing)

  • Shin, Mi;Seong, Minjun;Jang, Jisu;Lee, Kyungeun;Cho, Jung-Ho;Lee, Young-Chul;Park, Young-Kwon;Jeon, Jong-Ki
    • Applied Chemistry for Engineering
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    • v.23 no.2
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    • pp.204-209
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    • 2012
  • In this study, kinetics data was obtained for steam reforming reaction of ethane over the commercial ruthenium catalyst. The variables of ethane steam reforming were the reaction temperature, partial pressure of ethane, and steam/ethane mole ratio. Parameters for the power rate law kinetic model and the Langmuir-Hinshelwood model were obtained from the kinetic data. Also, sizing of steam reforming reactor was performed by using PRO/II simulator. The reactor size calculated by the power rate law kinetic model was bigger than that of using the Langmuir-Hinshelwood model for the same conversion of ethane. Reactor size calculated by the Langmuir-Hinshelwood model seems to be more suitable for the reactor design because the Langmuir-Hinshelwood model was more consistent with the experimental results.

Development of methanol resistance catalysts for DMFC cathodes (Methanol에 저항성을 가진 DMFC용 cathode catalyst의 개발)

  • Oh, Jong-Gil;Kim, Han-Sung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.204-207
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    • 2007
  • DMFC(direct methanol fuel cell)는 액체연료의 이동과 저장의 용이성 때문에 이동용 장치를 위한 전원공급 장치로서 오랫동안 관심을 받아왔다. 하지만 methanol crossover는 DMFC의 상용화 이전에 해결해야 할 문제이다. 이를 위해 많은 분야에서 연구가 진행되고 있고, 그중에서 methanol에 저항성을 가진 촉매의 개발에 활발히 연구가 진행되고 있다. 본 연구에서는, 표연개질 된 PtCo/C 촉매를 사용하여 메탄올에 저항성을 가진 촉매를 합성하였다. 합성된 촉매의 size와 morphology를 알아보기 위해 transmission electron microscopy (TEM)를 사용하였다. 또한 methanol 존재 하에 산소환원반응의 activity를 알아보기 위해 Rotating ring disk electrode(RRDE) test를 하였고, MEA를 제작하여 full cell test도 병행하였다.

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Study on Hydrogen Production and CO Oxidation Reaction using Plasma Reforming System with PEMFC (고분자 전해질 연료전지용 플라즈마 개질 시스템에서 수소 생산 및 CO 산화반응에 관한 연구)

  • Hong, Suck Joo;Lim, Mun Sup;Chun, Young Nam
    • Korean Chemical Engineering Research
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    • v.45 no.6
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    • pp.656-662
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    • 2007
  • Fuel reformer using plasma and shift reactor for CO oxidation were designed and manufactured as $H_2$ supply device to operate a polymer electrolyte membrane fuel cell (PEMFC). $H_2$ selectivity was increased by non-thermal plasma reformer using GlidArc discharge with Ni catalyst simultaneously. Shift reactor was consisted of steam generator, low temperature shifter, high temperature shifter and preferential oxidation reactor. Parametric screening studies of fuel reformer were conducted, in which there were the variations of the catalyst temperature, gas component ratio, total gas ratio and input power. and parametric screening studies of shift reactor were conducted, in which there were the variations of the air flow rate, stema flow rate and temperature. When the $O_2/C$ ratio was 0.64, total gas flow rate was 14.2 l/min, catalytic reactor temperature was $672^{\circ}C$ and input power 1.1 kJ/L, the production of $H_2$ was maximized 41.1%. And $CH_4$ conversion rate, $H_2$ yield and reformer energy density were 88.7%, 54% and 35.2% respectively. When the $O_2/C$ ratio was 0.3 in the PrOx reactor, steam flow ratio was 2.8 in the HTS, and temperature were 475, 314, 260, $235^{\circ}C$ in the HTS, LTS, PrOx, the conversion of CO was optimized conditions of shift reactor using simulated reformate gas. Preheat time of the reactor using plasma was 30 min, component of reformed gas from shift reactor were $H_2$ 38%, CO<10 ppm, $N_2$ 36%, $CO_2$ 21% and $CH_4$ 4%.

Effect of Impregnation and Modification on Activated Carbon for Acetaldehyde Adsorption (아세트알데하이드 흡착을 위한 활성탄의 첨착 및 개질 효과)

  • Jin Chan Park;Dong Min Kim;Jong Dae Lee
    • Korean Chemical Engineering Research
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    • v.61 no.3
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    • pp.472-478
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    • 2023
  • In this study, the acetaldehyde removal characteristics of activated carbon (AC) for air purifier filters were investigated using metal catalysts-impregnation and functional group-modification method. The AC with a high specific surface area(1700 m2/g) and micropores was prepared by KOH activation of coconut charcoal and the efficiency of catalyst and functional group immobilization was examined by varying the drying conditions within the pores after immersion. The physical properties of the prepared activated carbon were analyzed by BET, ICP, EA, and FT-IR, and the acetaldehyde adsorption performances were investigated using gas chromatography (GC) at various impregnation and modified conditions. As the concentration of impregnation solution increased, the amount of impregnated metal catalysts increased, while the specific surface area showed a decreasing trend. The adsorption tests of the metal catalyst-impregnated and functional group-modified activated carbons revealed that excellent adsorption performance in compositions MgO10@AC, CaO10@AC, EU10@AC, and H-U3N1@AC, respectively. The MgO10@AC, which showed the highest adsorption performance, had a breakthrough time of 533.8 minutes and adsorption capacity of 57.4 mg/g for acetaldehyde adsorption. It was found that the nano-sized MgO catalyst on the activated carbon improved the adsorption performance by interacting with carbonyl groups of acetaldehyde.

Poisoning of the Ni/MgO Catalyst by Alkali Carbonates in a DIR-MCFC (용융탄산염 연료전지에서 알칼리 탄산염에 의한 Ni/MgO 촉매의 피독)

  • Moon, Hyeung-Dae;Kim, Joon-Hee;Ha, Heung Yong;Lim, Tae-Hoon;Hong, Sung-Ahn;Lee, Ho-In
    • Applied Chemistry for Engineering
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    • v.10 no.5
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    • pp.754-760
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    • 1999
  • The properties of the catalyst for a direct internal reforming type molten carbonate fuel cell were examined by ICP, BET, CHN, EDS, and $H_2$ chemisorption. Potassium and lithium, the components of carbonate electrolyte, were transported to the catalyst during the operation of fuel cell, and the amounts of the deposited alkali elements were reduced in the order of inlet, outlet, and the middle. From the direct correlation between the amount of alkali and the physical properties such as BET surface area and Ni dispersion, and from the observation of the lump of the alkali species on the poisoned catalyst, it was confirmed that the physical blocking of the catalyst by alkali deposition was the main reason for the deactivation. Although the amount of alkali species was greater at the inlet than at the oulet, the catalyst sampled from the outlet had lower activity. This was caused by the chemical interaction between the alkali species and the catalyst at the outlet where temperature was highest in the cell body, which was detected by FT-IR analyses.

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A Case Study of Different Configurations for the Performance Analysis of Solid Oxide Fuel Cells with External Reformers (외부 개질형 평판형 고체 산화물 연료전지 시스템 구성법에 따른 효율특성)

  • Lee, Kang-Hun;Woo, Hyun-Tak;Lee, Sang-Min;Lee, Young-Duk;Kang, Sang-Gyu;Ahn, Kook-Young;Yu, Sang-Seok
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.36 no.3
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    • pp.343-350
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    • 2012
  • A planar solid oxide fuel cell (PSOFC) is studied in its application in a high-temperature stationary power plant. Even though PSOFCs with external reformers are designed for application from the distributed power source to the central power plant, such PSOFCs may sacrifice more system efficiency than internally reformed SOFCs. In this study, modeling of the PSOFC with an external reformer was developed to analyze the feasibility of thermal energy utilization for the external reformer. The PSOFC system model includes the stack, reformer, burner, heat exchanger, blower, pump, PID controller, 3-way valve, reactor, mixer, and steam separator. The model was developed under the Matlab/Simulink environment with Thermolib$^{(R)}$ modules. The model was used to study the system performance according to its configuration. Three configurations of the SOFC system were selected for the comparison of the system performance. The system configuration considered the cathode recirculation, thermal sources for the external reformer, heat-up of operating gases, and condensate anode off-gas for the enhancement of the fuel concentration. The simulation results show that the magnitude of the electric efficiency of the PSOFC system for Case 2 is 12.13% higher than that for Case 1 (reference case), and the thermal efficiency of the PSOFC system for Case 3 is 76.12%, which is the highest of all the cases investigated.

Synthesis of Pitch from PFO, Byproduct of Naphtha Cracking Process Using UV Irradiation and AlCl3 Catalyst (나프타 분해공정 부산물인 PFO로부터 UV 조사와 AlCl3 촉매 첨가를 이용한 피치의 합성)

  • Jung, Min-Jung;Ko, Yoonyoung;Lee, Young-Seak
    • Applied Chemistry for Engineering
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    • v.26 no.2
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    • pp.224-228
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    • 2015
  • The carbon precursor pitch from pyrolyzed fuel oil (PFO), by-product of Naphta cracking process (NCC), was prepared through heat and UV irradiation treatments with various concentrations of $AlCl_3$, which is a new pitch preparation method. The reformed pitches were characterized by measuring their elemental composition, chemical structure of components, molecular weight distribution, and softening point. The oxygen contents of reformed pitch increased as increasing $AlCl_3$ amounts on the other hand, the carbon and hydrogen contents were not nearly changed. UV irradiated reformed pitches were composed of more aromatic carbon compounds than that of using only heat-treatment without any UV irradiation. The addition of $AlCl_3$ catalyst was ineffective on the aromaticity of reformed pitches. The softening point of prepared pitches was in the range of $103.3{\sim}168.9^{\circ}C$. Also the yield of prepared pitch increased from 48% to 80% when 5 wt% of $AlCl_3$ was added during the heat and UV irradiation reforming. It is expected that the UV irradiation reforming method can be practical and helpful to produce high yields of pitches with diverse properties.

Improvement in Reduction Performance of LNT-Catalyst System with Micro-Reformer in Diesel Engine (연료 개질장치의 적용에 따른 디젤 LNT 환원성능 개선 특성)

  • Park, Cheol-Woong;Kim, Chang-Gi;Kim, Kwan-Tae;Lee, Dae-Hoon;Song, Young-Hoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.34 no.7
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    • pp.689-696
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    • 2010
  • The Because of its high thermal efficiency, the direct injection (DI) diesel engine has emerged as a promising potential candidate in the field of transportation. However, the amount of nitrogen oxides ($NO_x$) increases in the local high-temperature regions and that of particulate matter (PM) increases in the diffusion flame region during diesel combustion. In the de-$NO_x$ system the Lean $NO_x$ Trap (LNT) catalyst is used, which absorbs $NO_x$ under lean exhaust gas conditions and releases it in rich conditions. This technology can provide a high $NO_x$-conversion efficiency, but the right amount of reducing agent should be supplied to the catalytic converter at the right time. In this research, the emission characteristics of a diesel engine equipped with a micro-reformer that acts as a reductants-supplying equipment were investigated using an LNT system, and the effects of the exhaust-gas temperature were also studied.