• International Journal of Korean Welding Society
• /
• 제4권1호
• /
• pp.46-52
• /
• 2004

To combine the mechanical advantages of ceramics with those of metals, one often uses both materials within one composite component. But, as known, they have different material properties and fracture behaviors. In this study, a four-point bending test is carried out on $Si_3N_4$ joined to ANSI 304L stainless steel with a Ti-Ag-Cu filler and a Cu interlayer at room temperature to evaluate their longitudinal strain behaviors. And, to detect localized strain, a couple of strain gages are pasted near the joint interfaces of the ceramic and metal sides. The normal strain rates are varied from $3.33{\times}10^5$ to $3.33{\times}10^{-1}s^{-1}$ Within this range, the experimental results showed that the four-point bending strength and the deflection of the interlayer increased with increasing the strain rate.

• 한국결정성장학회지
• /
• 제9권2호
• /
• pp.217-223
• /
• 1999

본 연구에서는 질화규소에 지르코니아 첨가량에 따른 효과를 조사하였다. 0 wt%~40 wt%의 지르코니아를 포함하는 세라믹 복합체 재료를 토대로 하는 질화규소를 $1750^{\circ}C$에서 172 MPa의 질소가스압으로 한 시간동안 유지하는 조건으로 hot isostatic pressing (HIP)하였다. 소결된 시편의 기계적 특성과 마모 특성을 조사하였다. 질화 규소-지르코니아 복합체는 지르코니아 양이 증가함에 따라 경도와 굽힘강도는 감소하였으나 밀도는 증가하였다. 그리고, 지르코니아 첨가량이 증가함에 따른 공기 중에서의 마모량은 감소하였으며, 공기 중에서의 마모 거동은 microcracking에 유관하였다.

• 한국분말야금학회:학술대회논문집
• /
• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
• /
• pp.1052-1053
• /
• 2006

Aluminum-based composites reinforced with various amounts of $\alpha-Si_3N_4$ were produced by powder metallurgy (P/M). The machinability properties of $MMC_s$ were determined by means of cutting forces and surface roughness. Machining tests were carried out by using PCD and K10 tools. Increasing of $Si_3N_4$ volume fraction in the matrix resulted in a decrease of the surface roughness and turning forces. PCD cutting tools showed better cutting performance than K10 tools.

• 한국표면공학회지
• /
• 제56권5호
• /
• pp.335-340
• /
• 2023

Quinary component of 3㎛ thick Ti-Al-Si-Cu-N films were deposited onto WC-Co and Si wafer substrates by using an arc ion plating(AIP) system. In this study, the influence of copper(Cu) contents on the mechanical properties and microstructure of the films were investigated. The hardness of the films with 3.1 at.% Cu addition exhibited the hardness value of above 42 GPa due to the microstructural change as well as the solid-solution hardening. The instrumental analyses revealed that the deposited film with Cu content of 3.1 at.% was a nano-composites with nano-sized crystallites (5-7 nm in dia.) and a thin layer of amorphous Si₃N₄ phase.

• 공업화학
• /
• 제8권2호
• /
• pp.301-307
• /
• 1997

응집이 없는 단분산의 $SiO_2/TiO_2$ 복합 미립자를 얻기 위하여 $TiO_2$seed가 분산되어 있는 에탄올 수용액과 TEOS (Tetraethyl Orthosilicate)를 에탄올에 녹인 용액을 혼합하여 $TiO_2$ 주위에서 TEOS가 가수분해 및 축합 반응이 일어나도록 유도하여 복합 미분말을 제조하였다. 촉매로 암모니아를 사용하였고, 반응온도는 실온이었다. 반응변수는 TEOS의 농도, 암모니아의 농도, $TiO_2$ seed의 크기 및 양이었다. 응집이 없는 복합 미립자를 얻기 위한 최적조건은 [TEOS]=0.3M, [$NH_4OH$]=0.7M, $TiO_2$ seed의 크기가 200~300 nm이었고, 이때 $0.8{\sim}0.9{\mu}m$의 입자크기를 갖는 복합입자를 얻을 수 있었다.

• 대한기계학회논문집A
• /
• 제33권9호
• /
• pp.957-962
• /
• 2009

Sialon was produced by hot-pressing the mixtures of $Si_3N_4$, AlN and $Y_2O_3$ powders. All fracture tests were performed on a three-point loading system with a 30 mm bending span. Fracture toughness and Vickers hardness of smooth specimen were average 7.05 $MPa{\cdot}m^{0.5}$ and Hv = 1580, respectively. Density of three kinds of specimens, smooth specimen, smooth and healed specimen, smooth with $SiO_2$ colloidal coating and healed specimen, had beyond 99 % of theoretical density. Bending strength of smooth healed specimens had high strength more than 1 GPa. Crack healed specimens recovered as strength as smooth specimen. That is, cracked specimen with $SiO_2$ colloidal coating on cracked part recovered strength by heat treatment, completely. Crack healing of $Si_3N_4$ composite ceramics had contributed glassy $SiO_2$ to strength recovery. Limiting high temperature for bending strength of heat treated smooth specimen for bending strength was about 1273 K.

• Journal of Mechanical Science and Technology
• /
• 제16권9호
• /
• pp.1093-1101
• /
• 2002

Continuous fiber ceramic composites (CFCCs) have advantages over monolithic ceramics : Silicon Nitride composites are not well used for application because of their low fracture toughness and fracture strength, but CFCCs exhibit increased toughness for damage tolerance, and relatively high stiffness in spite of low specific weight. Thus it is important to characterize the fracture resistance and properties of new CFCCs materials. Tensile and flexural tests were carried out for mechanical properties and the fracture resistance behavior of a SCS6 fiber reinforced Si$_3$N$_4$ matrix CFCC was evaluated. The results indicated that CFCC composite exhibit a rising R curve behavior in flexural test. The fracture toughness was about 4.8 MPa$.$m$\^$1/2 , which resulted in a higher value of the fracture toughness because of fiber bridging. Mechanical properties as like the elastic modulus, proportional limit and the ultimate strength in a flexural test are greater than those in a tensile test. Also a numerical modeling of failure process was accomplished for a flexural test. This numerical results provided a good simulation of the cumulative fracture process of the fiber and matrix in CFCCs.

• 한국재료학회지
• /
• 제8권4호
• /
• pp.293-298
• /
• 1998

질화규소로 코팅된 질화규소-질화붕소 이층 층상복합재료의 접촉하중에 의한 파괴거동을 고찰하였다. 그 결과 코팅층내에서 새로운 종류의 균열들이 발견되었고, 이러한 균열들은 기하학적으로 원추 모양을 가짐을 확인하였다. 외부에서 가한 하중의 에너지는 코팅층 뿐 아니라 damage를 흡수할 수 있는 기판층 내로 분산되어 코팅층에서 시작된 균열들의 전파가 억제되었다.

• 대한소아치과학회지
• /
• 제36권1호
• /
• pp.62-70
• /
• 2009

본 연구는 최근 시판되고 있는 4종의 복합레진 Palfique Estelite $sigma^{{R}}$ (Tokuyama Dental Corp., Tokyo, Japan), $Z-350^{{R}}$ (3M ESPE, USA), Ceram X duo $E3^{{R}}$, Ceram X duo $D3^{{R}}$ (Dentsply, Konstanz, Germany)이 3가지 액체 환경에 노출될 때 시간에 따라 필러의 용출 양상이 변하는지 알아보고 이를 비교 분석하였다. 필러의 용출량을 평가하기 위해 내경 10mm, 두께 3mm인 테프론 몰드를 이용하여 시편을 제작하였다. 각각의 시편을 5ml의 0.1N NaOH 용액, 증류수, 인공타액이 담긴 폴리에틸렌 용기에 담구고 $37{\circ}C$ 오븐에서 보관하였다. Si, Ba의 용출량을 알아보기 위해 ICP-AE 기기를 이용하여 0.1N NaOH 용액에 담군 시편은 2주 후에, 증류수와 인공타액에 담군 시편은 1개월 간격으로 5회에 걸쳐 정량 분석하여 다음과 같은 결과를 얻었다. 1. 0.1N NaOH에서 필러의 용출량은 모든 시편에 대해서 유의하게 높았다 (p<.0.001). 2. 증류수에 저장하였을 때, Si 용출량은 Z-350가 가장 적고, 인공 타액에 저장하였을 때, Si 용출량은 Estelite에서 가장적었다. 3. 저장용액에 따른 원소의 용출량에서 모두 유의한 평균차이를 보였다(p<.0.001) 4. 인공타액에 저장된 시편이 증류수에 저장된 시편보다 시간이 증가할수록 Ba와 Si의 용출량이 더 많았다. 5. 저장기간에 따른 필러의 용출량은 저장 용액 간, 재료 간에 유의한 상관관계를 보였다(p<.0001). 이상을 통해 나노필러를 함유한 복합레진이 수분환경에 노출되었을 때 필러 입자들의 지속적인 용출이 일어남을 확인할 수 있었다.

• 대한기계학회논문집A
• /
• 제26권3호
• /
• pp.428-435
• /
• 2002

Pyroelectric $Pb(Zr_{0.3}Ti_{0.7})O_3$ (PZT30/70) thin film IR detectors has been fabricated and characterised. The PZT30/70 thin film was deposited onto $Pt/Ti/Si_3N_4/SiO_2/Si$ substrate by the sol-gel process. Four different substrate conditions were studied for their effects on the pyroelectric responses of the IR detectors. The substrate conditions were the combinations of the Si etching and the Pt/Ti patterning. In the Si etched substrate, the $Si_3N_4/SiO_2$ composite layer was used as silicon etch-stop, and was used as the membrane to support the PZT pyroelectric film element as well. The measured pyroelectric current and voltage responses of detectors fabricated on the micro-machined thin $Si_3N_4/SiO_2$ membrane were two orders higher than those of the detectors on the bulk-silicon. For detectors on the membrane substrate, the Pt/Ti patterned detectors showed a 2-times higher pyroelectric response than that of not-patterned detectors. On the other hand, the pyroelectric response of the detectors on the not-etched Si substrate was almost the same, regardless of the Pt/Ti patterning. It was also found that the rise time strongly depended on the substrate thickness: the thicker the substrate was, the longer the rise-time.