• Title/Summary/Keyword: wheel load tester

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A Study on Safety Evaluation of Wheel Using Roller Rig Tester (주행시험기를 이용한 차륜의 안전성 평가에 관한 연구)

  • Ham, Young Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.7
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    • pp.591-595
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    • 2015
  • The roller rig tester for safety performance evaluation of wheel derailment is a test facility which can give the test load condition to the test wheel, similar to the actual dynamic condition in actual running condition. This study describes the evaluation result on the durability of the resilient wheel equipped with the ring damper and the damping material, and installed in the half part of a full scaled bogie in combination with the primary spring when it rotates under the dynamic condition. The evaluation result on durability of resilient wheel after load test of 2 million cycles shows that the safety of wheel is not affected by the applied load in visual inspection and nondestructive test, however, in the bolt used for fastening the ring damper to the wheel the loosening was found. Accordingly the use of self-locking nut and washer is recommended.

Behavioral Characteristics of Precast Concrete Slab using Wheel Load Tester (윤하중 시험 차량을 활용한 프리캐스트 콘크리트 바닥판의 거동 특성)

  • Park, Seok-Soon;Kim, Nak-Seok
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.1
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    • pp.29-34
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    • 2010
  • The main objective of this research is to present the behaviors of precast concrete slab under moving wheel loads. The simulated moving wheel tester and precast concrete slab were designed for this research. In particular, a comparative analysis between the structural analysis and the moving wheel load test was evaluated in connection parts, deformation, bedding layer of concrete slab panels. In the comparisons of the test results from static and moving wheel loads, the maximum deformations were similar. It should be noted that the deformation of panel 2 from the static loading test was larger than that of other panels, while the deformations of panels 1 and 3 were more noticeable than that of panel 2.

TECHNIQUE OF SEPARATE MEASURING SIDE SLIP FOR TOE ANGLE AND CAMBER ANGLE

  • Nozaki, H.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.681-686
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    • 2006
  • The current flat type side slip tester measures only the total side slip. Therefore, measurement techniques which can be used to determine the side slip for each alignment element were examined. Because the side slip related to the camber angle varies depending on the unit load per travel wheel while the side slip related to the toe angle does not on the unit per travel wheel, but depends only on the direction of the tire, the side slip for each alignment element can be determined separately.

An Evaluation of Orthotropic Steel Bridge Deck Pavement Behavior Using Wheel Load Testing and 3D Finite Element Analysis (윤하중 시험과 유한요소해석을 통한 강상판 교면포장의 거동분석 연구)

  • Kim, Tae Woo;Choi, Ji Young;Lee, Hyun Jong;Baek, Jongeun;Ohm, Byung Sik
    • International Journal of Highway Engineering
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    • v.15 no.1
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    • pp.103-110
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    • 2013
  • PURPOSES: The objective of this study is to analyze and evaluate the behavior of orthotropic steel bridge deck pavement using three-dimensional finite element analysis and full-scale wheel load testing. METHODS: Since the layer thickness and material properties used in the bridge deck pavement are different from its condition, it is very difficult to measure and access the behavior of bridge deck pavement in the field. To solve this problem, the full-scale wheel load testing was conducted on the PSMA/Mastic bridge deck pavement and the deflection of bridge deck and horizontal tensile strain on top of pavement were measured under the loading condition. Three-dimensional finite element analysis was conducted to predict the behavior of bridge deck pavement and the predicted deflection and tensile strain values are compared with measured values from the wheel loading testing. RESULTS: Test results showed that the predicted deflections are 10% lower than measured ones and the error between predicted and measured horizontal tensile strain values is less than 2% in the critical location. CONCLUSIONS: The fact indicates that the proposed the analysis is found to be accurate for estimating the behavior of bridge deck pavements.

A Study on Optimal Design of Automotive Hydraulic Control System for Slip Ratio Control (슬립율 제어를 위한 자동차용 유압 조절시스템의 최적 설계에 관한 연구)

  • 김대원;김진한;최석창
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.10
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    • pp.41-50
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    • 1998
  • In this study, to investigate a characteristics of slip ratio control of H.C.U for ABS, half car model tester were developed and a new H.C.U. was compactly designed comparing to the commercical H.C.U. for ABS. In half car model tester, variable inertia wheel has been used to load the car weights and braking forces according to the road surface conditions which were realized by pneumatic cylinder. And solenoid valves using P.W.M. (Pulse Width Modulation) method were installed in the new H.C.U The slip ratio characteristics of tire had been measured using half car model tester and the results were used in the control simulation for a new H.C.U.

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Estimation Study on the Wheel/Rail Adhesion Coefficient of Railway Vehicles Using the Scaled Adhesion Tester (축소 점착시험기를 이용한 휠/레일의 점착계수 추정에 관한 연구)

  • Kim, Min Soo;Hee Kim, Kyung;Kwon, Seok Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.7
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    • pp.603-609
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    • 2015
  • Railway vehicles driven by wheels obtain force required for propulsion and braking by adhesive force between wheels and rails, this adhesive force is determined by multiplying adhesion coefficient of the friction surface by the applied axle load. Because the adhesion coefficient has a peak at certain slip velocity, it is important to determine the maximum values of the friction coefficient on the contact area. But this adhesive phenomenon is not clearly examined or analyzed. Thus we have developed new test procedure using the scaled adhesion test-bench for analyzing of the adhesion coefficient between wheel and rail. This adhesion test equipment is an experimental device that contacts mutually with twin disc which are equivalent to wheels and rails of railway vehicles.

Performance Evaluation of perpetual Asphalt Pavements Using an Accelerated Pavement Tester (포장가속시험기를 이용한 장수명 아스팔프포장의 공용성 평가 연구)

  • Song, Seo-Gyu;Lee, Jung-Hun;Lee, Hyun-Jong;Hwang, Eui-Yoon
    • International Journal of Highway Engineering
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    • v.7 no.3 s.25
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    • pp.1-10
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    • 2005
  • In this study, accelerated pavement tester(APT) was performed on long-life asphalt pavements that can save maintenance and user costs by increasing the design life twice longer than conventional asphalt pavements. Basic material testings are first conducted on a high modulus base(HMB) mixture developed in this study. Four different pavement sections including thin and thick conventional and thin and thick HMB courses are constructed to compare the load-carrying capacities and to investigate the fatigue and rutting performances using an accelerated pavement tester. Tensile strain values at the bottom of base courses under the various loading levels are measured. The tensile strain values of the HMB sections are lower than those of the conventional sections. It is observed from the APT performed on the thin pavement sections that no significant cracks are developed up to the 180,000 cycles of a wheel load. In terms of rutting, only 3mm of rutting is developed in the thick HMB section while 5.3mm of rutting is developed in the thick conventional section at the 90,000 cycles of the wheel load. The HMB material developed in this study can be successfully used in the long-life asphalt pavements because of its excellent fatigue and rutting performances. It is estimated from a series of structural analysis that the use of the HMB material instead of the conventional base materials may reduce the asphalt thickness at least 5cm because of its better load-carrying capacity.

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Design Validation through Analysis of Concrete Modular Road Behavior under Static Axial Loads (콘크리트 모듈러 도로 축하중 거동 분석을 통한 설계 타당성 검증)

  • Nam, Jeong-Hee;Kim, Woo Seok;Kim, Ki Hyun;Kim, Yeon Bok
    • International Journal of Highway Engineering
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    • v.17 no.6
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    • pp.37-45
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    • 2015
  • PURPOSES : The purpose of this study is to validate the design criteria of the concrete modular road system, which is a new semi-bridge-type concept road, through a comparison of numerical analysis results and actual loading test results under static axial loads. METHODS : To design the semi-bridge-type modular road, both the bridge design code and the concrete structural design code were adopted. The standard truck load (KL-510) was applied as the major traffic vehicle for the design loading condition. The dimension of the modular slab was designed in consideration of self-weight, axial load, environmental load, and combined loads, with ultimate limit state coefficients. The ANSYS APDL (2010) program was used for case studies of center and edge loading, and the analysis results were compared with the actual mock-up test results. RESULTS : A full-scale mock-up test was successfully conducted. The maximum longitudinal steel strains were measured as about 35 and 83.5 micro-strain (within elastic range) at center and edge loading locations, respectively, under a 100 kN dual-wheel loading condition by accelerating pavement tester. CONCLUSIONS : Based on the results of the comparison between the numerical analysis and the full-scale test, the maximum converted stress range at the edge location is 32~51% of the required standard flexural strength under the two times over-weight loading condition. In the case of edge loading, the maximum converted stresses from the Westergaard equation, the ANSYS APDL analysis, and the mock-up test are 1.95, 1.7, and 2.3 times of that of the center loading case, respectively. The primary reason for this difference is related to the assumption of the boundary conditions of the vertical connection between the slab module and the crossbeam module. Even though more research is required to fully define the boundary conditions, the proposed design criteria for the concrete modular road finally seems to be reasonable.

Durability Test and Micro-Damage Formation of Rubber Hose for Automotive Hydraulic Brake (자동차 유압브레이크용 고무호스의 내구성 시험 및 미세손상에 관한 연구)

  • Kwak, Seung-Bum;Choi, Nak-Sam;Lim, Young-Han
    • Composites Research
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    • v.21 no.1
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    • pp.40-45
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    • 2008
  • Rubber hose assembly for automotive hydraulic brake during operation is subject to combined stresses of cyclic pressure, cyclic bending and torsion as well as thermal load. The rubber hose is composed of ethylene-propylene diene monomer(EPDM) rubber layers reinforced by polyvinyl acetate(PVA) braided fabrics. A durability tester with loading rigs for inducing the above cyclic stresses was used to investigate failure mechanisms in the rubber hose assembly. Failure examination was performed at every 100 thousands cycles of bending and torsion. Hose samples were sectioned with a diamond-wheel cutter and then polished. The polished surface was observed by optical microscope and scanning electron microscope (SEM). Some interfacial delamination with a length of about 1mm along the interface between EPDM rubber and PVA fabrics was shown at the test cycles of 400,000. The delamination induced some cracking into the outer rubber skin layer to leading the final rupture of the hose.