• 한국표면공학회지
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• 제46권1호
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• pp.22-28
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• 2013

$WS_2$ particles were added to micro-diamond blades with Cu/Sn binding metal as lubricants to improve cutting efficiency. It was found in previous works that the added $WS_2$ lubricant could reduce remarkably the momentary energy consumption during dicing tests but increased wear rate slightly owing to weak bonding between lubricant particles and bond metals. In the present work, the surface of $WS_2$ lubricant particles were etched for activating the surface of $WS_2$ particles that provide even distribution of particles during powder mixing process and improvement of wetting at the interfaces between $WS_2$ particles and molten Cu/Sn bond metals during pressurized sintering so that could provide the improved strength of micro-blades and result in extended life. Chipping behavior of workpiece with the types of micro-blades including $WS_2$ were compared because it is important in semiconductor and micro-packaging industries to control average roughness and straightness of sliced surface which is closely related with quality.

• 한국염색가공학회지
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• 제17권6호
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• pp.27-35
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• 2005

Conventional pad- dry-cure(thermo-fixation) process usually produces functional performance on both sides of a fabric. UV curing technique was applied to impart water- and oil-repellent finish effective only on the face of a PET knitted fabric. The preferential one-side coating, by virtue of the limited penetration of UV light, was achieved by W curing after padding of a fluorocarbon agent without special coating or printing equipments. The difference in the functional property of face and back sides was examined by measuring water and oil repellency at each side of the treated fabric. The influence of pre/post-irradiation dose and agent concentration on the performance of the finished fabrics were investigated. While increase in both resin concentration and post-irradiation did not have significant effect on the finish, UV pre-irradiation of PET fabrics caused remarkable influence presumably due to appropriate surface modification of PET fabrics required for facile wetting of the resin. The dimensional stability and color change of the UV cured fabrics measured by FAST and reflectance spectrophotometry showed significantly decreased color difference and increased percent extension compared with the samples pre-irradiated without agent application.

• 대한금속재료학회지
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• 제47권7호
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• pp.423-432
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• 2009

In the galvanizing coating process, the effects of the silicon content on the coatability and wettability of molten zinc were investigated on Dual-Phase High Strength Steels (DP-HSS) with various Si contents using the galvanizing simulator and dynamic reactive wetting systems. DP-HSS showed good coatability and a well-developed inhibition layer in the range of Si content below 0.5 wt%. Good coatability was the results of the mixed oxide $Mn_{2}SiO_{4}$, being formed by the selective oxidation on the surface, with a low contact angle in molten zinc and a large fraction of oxide free surface that provided a sufficient site for the molten zinc to wet and react with the substrate. On the other hand, with more than 0.5 wt%, DP-HSS exhibited poor coatability and an irregularly developed inhibition layer. The poor coatability was due to the poor wettability that resulted from the development of network-type layers of amorphous ${SiO}_{2}$, leading to a high contact angle in molten zinc, on the surface.

• 대한금속재료학회지
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• 제50권8호
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• pp.557-562
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• 2012

Self-organized ruthenium (Ru) dots were fabricated by $400^{\circ}C$ RTA (rapid thermal annealing) and ALD (atomic layer deposition). The dots were produced under the $400^{\circ}C$ RTA conditions for 10, 30 and 60 seconds on all Si(100)/200 nm-SiO2, glass, and glass/fluorine-doped tin oxide (FTO) substrates. Electrical sheet resistance, and surface microstructure were examined using a 4-point probe and FE-SEM (field emission scanning electron microscopy). Ru dots were observed when a 30 nm-Ru layer on a Si(100)/200 nm-SiO2 substrate was annealed for 10, 30 and 60 seconds, whereas the dots were only observed on a glass substrate when a 50 nm-Ru layer was annealed on glass. For a glass/FTO substrate, RTA <30 seconds was needed for 30 nm Ru thick films. Those dots can increase the effective surface area for silicon and glass substrates by up to 5-44%, and by 300% for the FTO substrate with a < $20^{\circ}$ wetting angle.

• Tribology and Lubricants
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• 제35권5호
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• pp.294-299
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• 2019

Most previous studies on water repellent surfaces using lasers rely on the use of pico- or femtosecond lasers. However, in industrial application, these methods have the disadvantages of high cost and low efficiency. In this study, we implement a hydrophobic surface using a high-power general-purpose diode laser. We have fabricated the microsurface using laser groove processing technology, and we present the correlation of wettability characteristics with space and width. The metal material is stainless steel (SUS 304), and the groove height during laser processing is set to $30{\mu}m$ to evaluate the wettability based on the gap and width of various grooves. Results show that the contact angle of the groove-shaped surface is increased by $40^{\circ}$ or more as compared with the surface without patterning, and the contact angle in the parallel direction is greater than that in the perpendicular direction. Results from contact angle hysteresis measurement experiments show that the groove width has a greater influence on the contact angle history than does the gap between grooves. In addition, the coating reveals that the contact angle can be increased using a chemical method and that the laser grooving process can further improve the wetting properties of the surface.

• Current Optics and Photonics
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• 제1권1호
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• pp.7-11
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• 2017

In this study, multilayered graphene was easily transferred to the target substrate in one step using thermal release tape. The transmittance of the transferred graphene according to the number of layers was measured using a spectrophotometer. The sheet resistance was measured using a four-point probe system. Graphene formed using this transfer method showed almost the same electrical and optical properties as that formed using the conventional poly (methyl methacrylate) transfer method. This method is suitable for the mass production of graphene because of the short process time and easy large-area transfer. In addition, multilayered graphene can be transferred on various substrates without wetting problem using the one-step dry transfer method. In this work, this easy transfer method was used for dielectric substrates such as glass, paper and polyethylene terephthalate, and a sheet resistance of ~240 ohm/sq was obtained with three-layer graphene. By fabricating organic solar cells, we verified the feasibility of using this method for optoelectronic devices.

• 한국지하수토양환경학회지:지하수토양환경
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• 제13권2호
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• pp.62-69
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• 2008

본 연구에서는 제조방법이 다른 여러 종류의 망간코팅사(MCS)들의 물리화학적 특성과 내산성을 비교하고 이들에 의한 독성 3가 비소의 산화특성을 평가하였다. 실험에 사용된 MCS는 4종류로서 실험실에서 고온가열처리에 의하여 제조한 B-MCS, 접촉/건조(wetting and dry) 방법으로 제조한 W&D-MCS, 정수처리장 수 처리 과정에서 자연발생적으로 생성된 N-MCS, 그리고 철 및 망간제거용으로 시판되는 Birm을 사용하였다. 각 망간사내의 망간함유량은 Birm (63,120 mg/kg) > N-MCS(10,400 mg/kg) > W&D-MCS(5,080 mg/kg) > B-MCS(2,220 mg/kg) 순으로 나타났다. 내산성 실험결과 Birm에 함유된 망간이 산성조건에서 가장 적은 용출분율(% 기준)을 보였다. 3가 비소산화 결과, B-MCS의 경우 반응용액의 pH가 낮을수록 산화율이 지속적으로 증가하였지만, N-MCS와 Birm의 경우는 이와는 달리 pH 6 부근에서 산화율이 최소가 되며 강산성 및 강알카리 영역에서는 산화율이 증가하는 것으로 나타났다. N-MCS와 Birm의 경우에는 산화망간 외에 상당량의 산화알루미늄을 함유하고 있어서 As(III) 산화와 동시에 망간산화물의 환원에 의해서 생성되는 $Mn^{2+}$가 산화망간 및 산화알루미늄 두 반응점으로 경쟁흡착이 되기 때문에 기인한 것으로 여겨진다.

• 한국산학기술학회논문지
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• 제9권2호
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• pp.298-302
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• 2008

초경합금입자와 탄소강사이의 브레이징 접합부 특성을 평가하였다 선택된 두 종류의 삽입금속은 기계적 합금 공정으로 만들어졌다. 한 가지는 Cu, Zn, Ag (MIM-1) 그리고 다른 한 가지는 Cu, Zn, Ag과 Cd(MIM-2)로 구성하였다. 삽입금속들의 화학조성은 AWS BAg-20계와 BAg-2a계의 성분과 유사하였다. 그리고 상용삽입금속들(CIM-1, CIM-2) 역시 비교 평가하였다. 삽입금속들의 특성은 젖음성 시험, 전단강도 시험, 그리고 미세조직 관찰로서 나타내었다. 젖음성 시험에서 MIM-1과 CIM-1 삽입금속의 젖음각이 MIM-2와 CIM-2보다 크게 나타났고, MIM-1의 젖음각이 CIM-1보다 더 큰 값을 나타났지만 모든 경우 젖음각이 $25^{\circ}$보다 작았다. 삽입금속, MIM-1이 가장 높은 전단강도를 나타냈고, 그 값은 $2.29{\times}10^2MPa$로 측정되었다. 이 값은 상용 삽입금속의 값과 같거나 높은 것으로 나타났다. 삽입금속의 미세조직은 Cu-rich 초정영역과 Ag-rich 공정영역으로 구성되었다. MIM-1계로 만들어진 초경합금과 탄소강의 접합부는 일부 접합부 계면에 기공을 포함하지만 초정을 기지로 하는 안정적인 미세조직을 나타냈다.

• 한국분말재료학회지
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• 제20권2호
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• pp.114-119
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• 2013

In the DBC (direct bonding of copper) process the oxygen partial pressure surrounding the AlN/Cu bonding pairs has been controlled by Ar gas mixed with oxygen. However, the direct bonding of Cu with sound interface and good adhesion strength is complicated process due to the difficulty in the exact control of oxygen partial pressure by using Ar gas. In this study, we have utilized the in-situ equilibrium established during the reaction of $2CuO{\rightarrow}Cu_2O$ + 1/2 $O_2$ by placing powder bed of CuO or $Cu_2O$ around the Cu/AlN bonding pair at $1065{\sim}1085^{\circ}C$. The adhesion strength was relatively better in case of using CuO powder than when $Cu_2O$ powder was used. Microstructural analysis by optical microscopy and XRD revealed that the interface of bonding pair was composed of $Cu_2O$, Cu and small amount of CuO phase. Thus, it is explained that the good adhesion between Cu and AlN is attributed to the wetting of eutectic liquid formed by reaction of Cu and $Cu_2O$.

• 대한기계학회논문집
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• 제14권1호
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• pp.54-71
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• 1990

본 연구에서는 세라믹 기계요소를 생산하기 위한 기초연구로서, 세라믹 사출 성형에 대한 기본적인 가공조건과 여러변수들을 고찰하고 가능한한 최대의 세라믹체적 비를 갖고 세라믹입자와 완벽한 융합을 이룰수 있는 최적의 결합제 구성과 세라믹입자 의 충진비율에 따른 혼합체(mixture)의 유동특성을 규명하여 사출성형의 적부를 판별 함과 동시에 그 훈련된 상태를 고찰하여 이후의 공정에서 불균일에 의한 결함이 발생 하지 않도록 정확한 성형조건을 제시하고자 한다. 또한 사출성형에 가장 적절한 혼 합체를 선정하여 탈지공정 및 소결을 행하고 각 공정에서의 부품의 수축률 및 결함을 관찰하여 그 결함의 원인 및 제거방법에 대하여 논의할 것이다. 본 논문에서 제시한 각 공정 및 고찰은 중요한 모든 변수들의 경향 및 특성을 다루었으며 정밀한 세라믹부 품의 신속한 생산을 위한 기초 연구로서 실제 산업체에 응용될 수 있을 것으로 사료된 다.