• Title/Summary/Keyword: welding gap

Search Result 260, Processing Time 0.028 seconds

A Study on Fatigue Life of Weld Method for Excavator Bucket (굴삭기 버킷 용접부의 피로수명에 관한 연구)

  • Park, K.D.;Jung, J.W.
    • Journal of Power System Engineering
    • /
    • v.9 no.4
    • /
    • pp.102-109
    • /
    • 2005
  • An attachment part of the construction equipment frequently claimed from the crack occurrence that takes especially at the bucket. therefore we execute the fatigue examination and changes the welding method at the same materials. we executed a fatigue crack propagation experiment and got the conclusions at the normal temperature and Frequency 10Hz. We carried out butt welding for structure steel of SM490A and make three kinds of specimen of different weld method each. The fatigue limit of CASE 1 was determined to the low than CASE 2, CASE 3. the CASE 2 putting the interval of the 2mm creates back plate and make fatigue limit to high. Bead shapes and weld surfaces shape influence on fatigue life of materials. Specially, the crack growth becomes starting point that gap of back-plate and boundary surface of bead. It is confirmed by fracture showing on this study.

  • PDF

Flow Characteristics and Filling Time Estimation for Underfill Process (언더필 공정에 대한 유동 특성과 침투 시간 예측 연구)

  • Sim, Hyung-Sub;Lee, Seong-Hyuk;Kim, Jong-Min;Shin, Young-Eui
    • Journal of Welding and Joining
    • /
    • v.25 no.3
    • /
    • pp.45-50
    • /
    • 2007
  • The present study is devoted to investigate the transient flow and to estimate the filling time fur underfill process by using the numerical model established on the fluid momentum equation. For optimization of the design and selection of process parameters, this study extensively presents an estimation of the filling time in the view points of some important factors related to underfill materials and flip-chip geometry. From the results, we conclude that the filling time changes with respect to the under fill materials because of different viscosity, surface tension coefficient and contact angle. It reveals that, as the gap height increases, the filling time decreases substantially, and goes to the saturated values.

Dual Laser Beam Joining Process for Polymers in Automotive Applications to Reduce Weights (차량경량화를 위한 듀얼 레이저 에너지 플라스틱 접합의 응용)

  • Han, Sang Bae;Choi, Hae Woon
    • Journal of Welding and Joining
    • /
    • v.31 no.4
    • /
    • pp.23-27
    • /
    • 2013
  • Laser heat source was used for automotive interior and exterior parts to reduce weights. Typically, 900's nm wavelength of laser has been widely used for polymer joining, however, the transmittance of the laser beam thorough clear polymers such as PMMA or PC has been an issue to overcome. To solve this issue, 1,940nm laser was applied on the clear polymer for the better absorption and 900nm laser beam was used for main laser for the joining. Conventional Gaussian or Elliptical heat source approximation has limitation in polymer which had deeper skin depth where major laser beam absorbs. To accurately simulate the physical laser beam absorption and joining optical properties were experimentally measured for the computer FEM simulation. The simulation results showed close correlation between theoretical and experimental results. The developed laser process is expected to increase productivity and gap closing which can cause failure of joining in laser material processing.

Investigation of Glass Substrate Sealing for ECL Application using Laser Welding Technology (레이저 웰딩 기술을 이용한 ECL용 유리 기판 접합에 대한 고찰)

  • Sung, Youl-Moon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
    • /
    • v.29 no.12
    • /
    • pp.28-32
    • /
    • 2015
  • In this work, we reported fabrication of sealing the glass substrate using laser treatment at low temperature for electrochemical luminescence (ECL) cell. The laser treatment at temperature is using laser diode. The glass substrate sealing by laser treatment tested at 3-10W, 2-5 mm/s for build and tested. The sealing laser treatment method will allow associate coordination between the two glass substrate was enclosed. The effect of laser treatment to sealing the glass substrate was found to have cracks and air gap at best thickness of about 550-600 im for condition 3 W, 3 mm/s. The surface of sealing was roughness which was not influent to electrodes It can reduce the cracks, crevices and air gaps as well, improves the performance viscosity in butter bus bar electrodes. Therefore, it is more effective viscosity between two FTO glasses substrate.

Effect of the Joint Condition between Muffler Shell and Baffle on Radiated Noise (배기계 방사소음에 대한 소음기 셀/격벽간 접합구조의 영향)

  • Yang, Chul-Ho
    • Transactions of the Korean Society for Noise and Vibration Engineering
    • /
    • v.16 no.3 s.108
    • /
    • pp.233-239
    • /
    • 2006
  • The effect of the joint condition of automotive muffler shell and baffle on radiated noise from muffler shell Is studied. Shell vibration characteristics, especially shift In natural frequency and change in of response amplitude, was identified from finite element analysis and modal tests for various joint conditions between shell and baffle. When there is heat expansion and inner pressure from the exhaust 9as in the muffler with elliptical cross section, the shell expands out, and construct gap with baffles. This gap causes more degrees of freedom of shell vibration and natural frequency shift. By welding the muffler shell to the baffles or using a dual shell muffler, the radiated noise problem could be mitigated supplying more a rigid joint and damping, respectively.

The Effect of Final Heat Treatment and Welding on Irradiation Growth of Zircaloy-4 (최종열처리와 용접Zircaloy-4의 방사선조사 성장에 미치는 영향)

  • Im, Gap-Sun;Han, Jeong-Ho;Jeong, Yong-Hwan;Lee, Deok-Hyeon;Park, Gi-Seong;Kim, Yeong-Seok;Kim, Seon-Jin
    • Korean Journal of Materials Research
    • /
    • v.3 no.1
    • /
    • pp.65-71
    • /
    • 1993
  • Abstract The effect of final heat treatment and welding on the irradiation growth of Zircaloy-4 was investigated. As a simulation for neurtron irradiation, accelerated proton beam with the energy of 3.5MeV was used up to the proton fluence of 9.8 ${\times}{10^{21}}$p/$m^2$ in the present study. It was found that irradiation growth of the annealed specimen was the highest and that of the ${\beta}$-quenched specimen was the samllest among the present specimens. The magnitude of irradiation growth of the present specimens decreased by welding. The difference in the magnitude of irradiation growth of the present specimens with different final heat treatment and the effect of welding on it were quantitatively analyzed in terms of crystallographic texture by using Kearns number, f, which was calculated from the x-ray diffraction data.

  • PDF

Study on the Relationship Between Emission Signals and Weld Defect for In-Process Monitoring in CO2 Laser Welding of Zn-Coated Steel (아연코팅 강판의 CO2 레이저용접시 인프로세스 모니터링을 위한 측정신호와 용접결함과의 관련성 연구)

  • Kim, Jong-Do;Lee, Chang-Je
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.34 no.10
    • /
    • pp.1507-1512
    • /
    • 2010
  • In this study, the plasma induced by $CO_2$ laser lap welding of 6t Zn coated steel used for ship building was measured using photodiodes and a microphone. Then, the welding phenomenon with gap clearance of lap joint was compared with RMS-treated signal. Thus, we found that intensity of the RMS-treated signal increased with Zn vaporization; further, the presence of defects results in rapid variations with the RMS value as a function of lap-joint parameters. Besides, the FFT value of the raw signal with variations of changing welding parameters was calculated, and then the calculated FFT frequency value was set as the bandwidth of digital filter for a more accurate in-process monitoring. The RMS values were acquired by filtering the raw signal. By matching the weld beads and the calculated RMS values, we confirmed that there is a strong relationship between the signals and the defects.

Evaluation of Solder Printing Efficiency with the Variation of Stencil Aperture Size (스텐실 개구홀 크기 변화에 따른 솔더프린팅 인쇄효율 평가)

  • Kwon, Sang-Hyun;Kim, Jeong-Han;Lee, Chang-Woo;Yoo, Se-Hoon
    • Journal of the Microelectronics and Packaging Society
    • /
    • v.18 no.4
    • /
    • pp.71-77
    • /
    • 2011
  • Main parameters of the screen printing were determined and the printing parameters were optimized for 0402, 0603, and 1005 chips in this study. The solder pastes used in this study were Sn-3.0Ag-0.5Cu and Sn-0.7Cu. The process parameters were stencil thickness, squeegee angle, printing speed, stencil separating speed and gap between stencil and PCB. The printing pressure was fixed at 2 $kgf/cm^2$. From ANOVA results, the stencil thickness and the squeegee angle were determined to be main parameters for the printing efficiency. The printing efficiency was optimized with varying two main parameters, the stencil thickness and the squeegee angle. The printing efficiency increased as the squeegee angle was lowered under 45o for all chips. For the 0402 and the 0603 chips, the printing efficiency increased as the stencil thickness decreased. On the other hand, for the 1005 chip, the printing efficiency increased as the stencil thickness increased.

Structural Performance Evaluation of End-plate Connections According to Constructional Quality in P.E.B System (P.E.B 시스템에서 시공상태에 따른 엔드플레이트 접합부의 구조성능평가)

  • Lee, Eun-Taik
    • Journal of Korean Society of Steel Construction
    • /
    • v.24 no.4
    • /
    • pp.461-468
    • /
    • 2012
  • P.E.B (Pre-Engineering Building) system means an economical system, which designs and uses optimal section proportion of tapered members according to the magnitude of bending moment. However, it is hard to adjust the friction type bolted joint in the joint of tapered member in the P.E.B system. End-plate connection is mainly used in this system due to that difficulty. Because P.E.B system has end-plate vertical defacts by heat welding deformation, a gap between end-plates and rafter or rib can be observed. In this study, an examination of construction stability was throughly performed and analyzed by the investigation of permissible internal force of bolts in end-plate connections under the bending moment using the end-plate's initial connection-defect (gap).