• 제목/요약/키워드: welded plate joint

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가상현실 용접 훈련을 위한 쉐이더 기반 특수효과 표현 (Visualization of Welded Connections based on Shader for Virtual Welding Training)

  • 오수빈;조동식
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2019년도 춘계학술대회
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    • pp.479-481
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    • 2019
  • 최근, 가상현실(VR) 기술을 이용하여 다양한 산업 분야의 훈련 시스템을 제작하여 교육에 널리 활용하고 있다. 가상현실 기반 훈련 시스템은 안전할 뿐만 아니라 재료의 낭비도 없고, 언제 어디서든 실습을 해 볼 수가 있어서 여러 가지 장점이 있다. 예를 들면, 가상현실 용접 훈련 시뮬레이션 시스템은 몰입형 환경에서 철판 모재의 접합을 실제와 같이 수행할 수 있어서 현장 작업자 및 신입 교육 훈련에 널리 쓰이고 있다. 이 때 철판 모재 접합을 사실적으로 표현하는 것이 훈련의 효과를 극대화하기 위해 중요하지만 기존의 기술로는 접합의 효과를 자연스럽게 표현하기에는 한계가 있었다. 본 연구에서는 용접 훈련 시스템을 구축하기 위해 접합 효과를 쉐이더 기반으로 표현하는 방법을 경험 DB와 수학적 모델 기반으로 제시하고자 한다. 본 연구 논문의 결과를 용접 훈련 시스템에 적용하면 철판 모재의 접합 가시화를 사용자에게 정밀도 높게 제공하여 용접 훈련 효과를 보다 향상하는데 도움을 줄 수 있겠다.

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대형기둥 적용을 위한 철근콘크리트기둥-강재보 접합부의 내진성능 (Seismic Performance of RC Column-Steel Beam Connections for Large Columns)

  • 박홍근;이호준;김창수;황현종
    • 한국강구조학회 논문집
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    • 제28권4호
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    • pp.231-242
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    • 2016
  • 대형기둥의 제작성과 시공성을 고려한 철근콘크리트기둥-강재보 접합부의 상세를 제안하였으며, 이를 적용한 접합부의 내진성능을 연구하였다. 접합부의 보강을 위하여, 교차보, 스터드, U형 타이 등의 상세를 고려하였다. 내진성능의 평가를 위해, 2/3 스케일의 대형내부접합부에 대하여 반복가력실험을 수행하였다. 실험체들은 층간변위비 4.0%를 넘는 우수한 변형능력을 발휘하였으며, 보의 항복과 접합부의 항복이 동시에 발생하였다. 최종적으로는, 접합부의 전단파괴로 하중이 감소하였다. 실험강도는 기존 설계모델과 비교되었다.

이종 알루미늄 합금 A6K31/A5J32 겹치기 마찰교반 접합부의 인장성질에 미치는 접합조건의 영향 (The effects of Welding Conditions on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A6K31/A5J32)

  • 윤태진;김상주;송상우;홍재근;강정윤
    • Journal of Welding and Joining
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    • 제29권2호
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    • pp.72-79
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    • 2011
  • The scope of this investigation is to evaluate the effect of joining parameters on the microstructural features and mechanical properties of dissimilar aluminum alloys, 1mm-thickness fixing AA6K31 at the top position and fixing AA5J32 at the bottom position. The friction stir lap welds were studied under various welding conditions, rotation speed of 1000, 1250, 1500rpm and welding speed of 100, 300, 500, 700mm/min, respectively. Mechanical test has been investigated in terms of tensile shear test and hardness test. The results showed that three type nugget shapes such as onion ring, zigzag type, hooking with the void, have been observed with revolutionary pitch. All welding conditions fractured at the HAZ of top plate, A6K31 and also the strength compare with base metal of lap joints were low efficiency, 52~63%. The thickness of fractured position was decreased with the lower heat input conditions. The relationships were excellent due to linear between the effective thickness of fractured position and peak load. The fractured position was the interface between joint area and not joint area. Also the strength efficiency compared with base metal was lower than decreasing rate of thickness because the hardness was decreased at fractured position due to softened material.

고강도 원형강관의 길이방향 거셋플레이트 접합부 실험 및 해석 (Test and Analysis on the Longitudinal Gusset Plate Connection to Circular Hollow Section (CHS) of High Strength)

  • 이수헌;신경재;이희두;김우범
    • 한국강구조학회 논문집
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    • 제24권1호
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    • pp.35-46
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    • 2012
  • 초고층 빌딩의 수요가 증가함에 따라 고강도 강관의 수요 또한 함께 증가하고 있다. 이에 고강도 고인성의 600MPa급 강관의 접합부 내력 연구가 필요하게 되었다. 또한 현행국내기준에는 강관의 경우 항복응력 360MPa 이하에 설계식을 적용하도록 되어 있다. 즉, 고강도강재를 이용한 600MPa 강관의 경우 현행기준을 적용할 수 없으므로 600MPa급 고강도 강관의 거셋플레이트 접합부의 내력실험 및 유한요소해석을 통하여 기존 설계식의 적용가능성을 조사하고 접합부의 거동을 연구하고자 한다. 특히, 본 논문에서는 원형강관에 길이 방향으로 거셋플레이트가 접합된 접합부에 횡력(수평력)이 작용하였을 때의 거동을 다루었다. 유한요소해석 및 실험결과를 설계식과 비교해보면, 고강도 강재에서는 기존의 설계식들이 56~79%로 과소평가되었다.

선체외판부 3.2T 박판에 대한 SAW 용접 적용에 관한 연구 (A Study on the Application of SAW Process for Thin Plate of 3.2 Thickness in Ship Structure)

  • 오종인;윤진오;임동용;정상훈;이정수
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2010년도 춘계학술발표대회 초록집
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    • pp.51-51
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    • 2010
  • Recently just as in the automobile industry, shipbuilders also try to reduce material consumption and weight in order to keep operating costs as low as possible and improve the speed of production. Naturally industry is ever searching for welding techniques offering higher power, higher productivity and a better quality. Therefore it is important to have a details research based on the various welding process applied to steel and other materials, and to have the ability both to counsel interested companies and to evaluate the feasibility of implementation of this process. Submerged-arc welding (SAW) process is usually used about 20% of shipbuilding. Similar to gas metal arc welding(GMAW), SAW involves formation of an arc between a continuously-fed bare wire electrode and the work-piece. The process uses a flux to generate protective gases and slag, and to add alloying elements to the weld pool and a shielding gas is not required. Prior to welding, a thin layer of flux powder is placed on the work-piece surface. The arc moves along the joint line and as it does so, excess flux is recycled via a hopper. Remaining fused slag layers can be easily removed after welding. As the arc is completely covered by the flux layer, heat loss is extremely low. This produces a thermal efficiency as high as 60% (compared with 25% for manual metal arc). SAW process offers many advantages compared to conventional CO2 welding process. The main advantages of SAW are higher welding speed, facility of workers, less deformation and better than bead shape & strength of welded joint because there is no visible arc light, welding is spatter-free, fully-mechanized or automatic process, high travel speed, and depth of penetration and chemical composition of the deposited weld metal. However it is difficult to application of thin plate according to high heat input. So this paper has been focused on application of the field according to SAW process for thin plate in ship-structures. For this purpose, It has been decided to optimized welding condition by experiments, relationship between welding parameters and bead shapes, mechanical test such as tensile and bending. Also finite element(FE) based numerical comparison of thermal history and welding residual stress in A-grade 3.2 thickness steel of SAW been made in this study. From the result of this study, It makes substantial saving of time and manufacturing cost and raises the quality of product.

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고장력강(HT50) 레이저용접부의 용접잔류응력 및 파괴인성 특성 (The Welding Residual Stress and Fracture Toughness Characteristics of HT50 Laser Welded Joint)

  • 노찬승;방희선;방한서;오종인
    • 한국해양공학회지
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    • 제21권3호
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    • pp.71-76
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    • 2007
  • Recently, many industries have been employing the application of laser beam welding, due to the resulting high welding quality, such as smaller width of melting and heat affective zone, smaller welding deformation, and fine grains of weldment, compared to arc welding. However, in order to appropriately utilize this welding process with steel structure, the characteristics of welding residual stresses and fracture toughness in welded joints are to be investigated for reliability. Therefore, in this study, the mechanical properties of weldments by arc and laser welding are investigated using FEM to confirm the weldability of laser welding to the general structural steel (HT50). The Charpy impact test and 3-points bending CTOD test are carried out in the range of temperatures between $-60^{\circ}C\;and\;20^{\circ}C$, in order to understand the effect on the fracture toughness of weldments. From the research results, it has been found that the maximum residual stress appears at the center of plate thickness, and that the fracture toughness is influenced by strength mis-match.

복합 트러스 교량의 연결구조에 대한 실험적 연구 (An Experimental Study on Joint Structures of Composite Truss Bridges)

  • 심창수;박재식;김광수
    • 한국강구조학회 논문집
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    • 제19권3호
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    • pp.303-312
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    • 2007
  • 경간 40m~100m 정도 경간에 대해 일반적으로 강 박스 거더교에 대한 설계가 이루어지고 있다. 상부구조의 자중을 줄이기 위해서 복합트러스 교량에서 복부의 콘크리트 웹 대신에 강 사재가 사용되고 있다. 이러한 복합트러스 교량의 설계 시 가장 중요한 부분 중의 하나가 콘크리트 상 하부를 연결하는 연결부의 형태이다. 이러한 접합부는 외부에서 작용하는 조합하중을 분담해야하는데, 아직 이러한 접합구조에 대한 명확한 설계기준이 없는 실정이다. 한계상태에서 격점부의 하중전달에 대한 명확한 연구와 설계방법에 대한 조사가 필요하다. 콘크리트 상 하부를 연결하는 격점부 사재는 다양한 연결형태가 있다. 이번 논문에서는 거셋 플레이트에 용접되어진 그룹 스터드 연결재에 관한 연구가 수행되었다. 25mm 절곡 스터드를 사용하여 수행된 전단실험을 통하여 현재의 스터드 간 최소기준 간격을 만족하는 상태에서는 현재의 설계 규정을 사용할 수 있음을 밝혔다. 휨-전단 실험을 통해서는 조합하중이 작용하는 격점부의 상세를 개선하였다. 격점부의 인발강도를 증진시키기 위해서 절곡 스터드가 제안되었고 그룹 스터드의 최 외측 스터드에 적용되었다. 이러한 결과들을 바탕으로 복합 트러스 교량의 개선된 격점부 상세가 개선되고 설계 방안이 제안되었다.

Experimental investigation of the behaviour of a steel sub-frame under a natural fire

  • Santiago, Aldina;Simoes da Silva, Luis;Vaz, Gilberto;Vila Real, Paulo;Lopes, Antonio Gameiro
    • Steel and Composite Structures
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    • 제8권3호
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    • pp.243-264
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    • 2008
  • This paper details a testing facility ("NATURAL FIRE FACILITY") that allows closely-controlled experimental testing on full-scale sub-frames while reproducing the spatially transient temperature conditions measured in real fires. Using this test facility, an experimental investigation of six steel sub-frames under a natural fire was carried out at the Department of Civil Engineering of the University of Coimbra. The main objective of these tests was to provide insight into the influence of these connection types on the behaviour of steel sub-structures under fire. The experimental layout is defined by two thermally insulated HEA300 columns and an unprotected IPE300 beam with 5.7 m span, supporting a composite concrete slab. Beam-to-column connections are representative of the most common joint type used on buildings: welded joints and extended, flush and partial depth plate. Finally, the available results are presented and discussed: evolution of the steel temperature; development of displacements and local deformations and failure modes on the joints zone.

SM570-TMC 강의 잔류응력 특징에 관한 실험적 연구 (An Experimental Study on the Characteristics of Residual Stresses in Welds of SM570-TMC Steels)

  • 박현찬;이진형;김재환;최의홍;최명기;장경호
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2005년도 춘계학술발표대회 개요집
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    • pp.276-278
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    • 2005
  • Bridge constructed recently is preferred to have a long span and a simple structure detail considering not only functions as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, it demands a high quality steel like a thick plate steel and a high performance steel. A TMCP steel produced by theme-mechanical control process is now spotlighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Resently the SM570-TMC steel, a high strength TMCP steel whose tensile strength is 600MPa, is developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joint. In this paper, we investigated the characteristics of residual stresses generated by welding of SM570-TMC steels through an experimental study

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Cyclic tests on bolted steel and composite double-sided beam-to-column joints

  • Dubina, Dan;Ciutina, Adrian Liviu;Stratan, Aurel
    • Steel and Composite Structures
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    • 제2권2호
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    • pp.147-160
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    • 2002
  • This paper summarises results of the research performed at the Department of Steel Structures and Structural Mechanics from the "Politehnica" University of Timisoara, Romania, in order to evaluate the performance of beam-to-column extended end plate connections for steel and composite joints. It comprises laboratory tests on steel and composite joints, and numerical modelling of joints, based on tests. Tested joints are double-sided, with structural elements realised of welded steel sections. The columns are of cruciform cross-section, while the beams are of I section. Both monotonic and cyclic loading, symmetrically and antisymmetrically, has been applied. On the basis of tested joints, a refined computer model has been calibrated using a special connection element of the computer code DRAIN 2DX. In this way, a static/dynamic structural analysis of framed structures with real characteristics of the beam to column joints is possible.