DOI QR코드

DOI QR Code

The effects of Welding Conditions on Tensile Properties of Friction Stir Lap Welded of Dissimilar Al Alloy, A6K31/A5J32

이종 알루미늄 합금 A6K31/A5J32 겹치기 마찰교반 접합부의 인장성질에 미치는 접합조건의 영향

  • 윤태진 (부산대학교 하이브리드소재솔루션 국가핵심센터(NCRC)) ;
  • 김상주 (부산대학교 하이브리드소재솔루션 국가핵심센터(NCRC)) ;
  • 송상우 (한국기계연구원 부설 재료연구소) ;
  • 홍재근 (한국기계연구원 부설 재료연구소) ;
  • 강정윤 (부산대학교 하이브리드소재솔루션 국가핵심센터(NCRC))
  • Received : 2010.10.28
  • Accepted : 2011.04.14
  • Published : 2011.04.30

Abstract

The scope of this investigation is to evaluate the effect of joining parameters on the microstructural features and mechanical properties of dissimilar aluminum alloys, 1mm-thickness fixing AA6K31 at the top position and fixing AA5J32 at the bottom position. The friction stir lap welds were studied under various welding conditions, rotation speed of 1000, 1250, 1500rpm and welding speed of 100, 300, 500, 700mm/min, respectively. Mechanical test has been investigated in terms of tensile shear test and hardness test. The results showed that three type nugget shapes such as onion ring, zigzag type, hooking with the void, have been observed with revolutionary pitch. All welding conditions fractured at the HAZ of top plate, A6K31 and also the strength compare with base metal of lap joints were low efficiency, 52~63%. The thickness of fractured position was decreased with the lower heat input conditions. The relationships were excellent due to linear between the effective thickness of fractured position and peak load. The fractured position was the interface between joint area and not joint area. Also the strength efficiency compared with base metal was lower than decreasing rate of thickness because the hardness was decreased at fractured position due to softened material.

Keywords

References

  1. Masahiko Jinta, Yoshinori Sakai, Masafumi Oyagi, Shigenori Yoshizawa, uniaki Matsui, Kenji Noda, Press forming analysis of aluminum auto body panel:wrinkle behavior in 5000 and 6000 series aluminum alloy sheet forming, Technical Notes/ JSAE Review 21 (2000) 385-416 https://doi.org/10.1016/S0389-4304(00)00041-2
  2. Christopher B. Smith, Wade Crusan, Jonathan R. Hootman, John F. Hinrichs, Robert. J. Heideman, and Jeffrey S. Noruk, FRICTION STIR WELDING IN THE AUTOMOTIVE INDUSTRY, Tower Automotive - Technology Application 3533 N. 27th St. Milwaukee WI, 53216
  3. Martin W, Anderson B, Jones R, Loftus Z, FS lap welding methods for manufacturing large scale spaceflight vehicles, 6th International Symposium on Friction stir welding, St Sauveur, Canada on 10-13 October 2006, SESSION 11B, 8, 1430-1500
  4. T. DebRoy and H. K. D. H. Bhadeshia, Friction stir welding of dissimilar alloys a perspective, Science and Technology of Welding & Joining, 15-4
  5. F.Hunt, H.Badarinarayan and K.Okamoto, Design of Experiments for Friction Stir Stitch Welding of Aluminum Alloy 6022-T4 - Friction Stir Welding of Alumium for Automotive Applications(3)
  6. Vijay Soundararajan, Eswar Yarrapareddy, and Radovan Kovacevic, Investigation of the Friction Stir Lap Welding of Aluminum Alloys AA 5182 and AA 6022, JMEPEG (2007) 16:477-484, DOI: 10.1007/ s11665-007-9081-8
  7. L. Dubourg, A. Merati, M. Jahazi, Process optimisation and mechanical properties of friction stir welds of 7075-T6 stringers on 2024-T3 skin, Materials and Design 31 (2010) 3324-3330 https://doi.org/10.1016/j.matdes.2010.02.002
  8. R. Johnson and S.W. Kallee, Stirring Stuff from Friction Welding., Mater. World, 7-12 (1999), 751-53
  9. I. SHIGEMATSU, Y.-J. KWON, K. SUZUKI, T. IMAI, N. SAITO, Joining of 5083 and 6061 aluminum alloys by friction stir welding, JOURNAL OF MATERIALS SCIENCE LETTERS 22 (2003), 353-356 https://doi.org/10.1023/A:1022688908885
  10. Hua-Bin Chen, Keng Yan, Tao Lin, Shan-Ben Chen, Cheng-Yu Jiang, Yong Zhao, The investigation of typical welding defects for 5456 aluminum alloy friction stir welds, Materials Science and Engineering A 433 (2006), 64-69
  11. Saad Ahmed Khodir, Toshiya Shibayanagi, Friction stir welding of dissimilar AA2024 and AA7075 aluminum alloys, Materials Science and Engineering B 148 (2008), 82-87
  12. E.Aldanondo, A.A.M da Silva, P.Alvarez, A.Lizarralde, A. Echeverria, Dissimilar friction stir welding of AA2024-T3 and AA7075-T6 aluminum alloys, Friction stir welding and processing V TMS, 2009
  13. Chang Keun Chun, Woong Seong Chang, Chung Yun Kang, Yong Jai Kwon and Dong Hwan Park, Friction Stir Welding Technology for Aluminum Rolling Stocks, Journal of KWJS, 27-5 (2009), 486-490 (in Korean) https://doi.org/10.5781/KWJS.2009.27.5.016
  14. O.K. Mishina, A.Norlin, Lap Joints produced by FSW on Flat aluminum EN AW-6082 profiles
  15. G.M.D Gantin, S.A David, E. Lara-Curzio, S.S Babu and W,M. Thomas. "Microstructural Charateristics and Mechanical Properties of Friction Skew-Stir TM Welded Lap Joints in 5083-O Aluminum." Proceedings of the 7th International Conference on Trends in Welding Research, May 16-20 (2005), Callaway Resort, Pine Mountain, Georgia, USA
  16. G. Buffa, G. Campanile, L. Fratini, A. Prisco, Friction stir welding of lap joints: Influence of process parameters on the metallurgical and mechanical properties, Materials Science and Engineering A 519 (2009), 19-26 https://doi.org/10.1016/j.msea.2009.04.046
  17. LIMING KE, LI XING, and J.E. INDACOCHEA : Metall. Mater. Trans. B, 35B, February 2004- 153
  18. Z.W. Chen, T. Pasang, Y. Qi : Materials Sci. Engin. A, 474 (2008), 312-316 https://doi.org/10.1016/j.msea.2007.05.074
  19. Yasunobu MIYAZAKI, Seiji FURUSAKO, Tensile Shear Strength of Laser Welded Lap Joints, NIPPON STEEL TECHNICAL REPORT 95, January 2007
  20. K. Elangovana, V. Balasubramanianb, Influences of post-weld heat treatment on tensile properties of friction stir-welded AA6061 aluminum alloy joints, Materials characterization 59 (2008), 1168-1177 https://doi.org/10.1016/j.matchar.2007.09.006