• Title/Summary/Keyword: wear experiment

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Simulation and Improvement of Grinding Processes for Linear Motion Guide Blocks (선형가이드용 블록 연삭 공정 시뮬레이션 및 개선에 대한 연구)

  • 조명동;김현수;홍성욱;박천홍
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1018-1021
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    • 1997
  • This paper presents a result of simulation and improvement of grinding process for linear motion guide blocks. A simulation software, which is based on cylindrical grinding process. is used to predict the grinding wheel wear during the grinding process. To validate the simulation, the simulation result is compared with the experimental one. Simulation study is extended to obtain an optimal grinding condition for minimizing the grinding wheel wear. The optimal condition is validated through an experiment.

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A Study on the Detection of Tool Wear by Use of Cutting Force Component in Orthogonal Cutting (선삭가공에서 절삭분력을 이용한 공구의 마멸검출에 관한 연구)

  • Kim, Ki-Choong;Hyun, Chung-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.3 no.4
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    • pp.30-42
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    • 1986
  • On the analysis of cutting mechanics in orthogonal cutting, each cutting force component can be predicted. By adding the flank face wear term to the prediction equation for cutting force components, complete equations are obtained. Using these equations, it is shown that cutting force components are increased linearly as flank face wear land is developed, in theory and experiment. By making non-dimensional term ie. Fv/Fc, the width of variation of output signal Fv/Fc is greately decreased compared with each cutting force component as cutting condition is varied. Among these conditions, the variation of chip width in the range of more than 1mm and that of cutting velocity have little effect on the output signal Fv/Fc, that of Flank face werr land can be detected without difficulty.

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Monitoring of Mechanical Seal Failure with Artificial Neural Network (신경회로망을 이용한 미케니컬 실의 이상상태 감시)

  • Lee, W.K.;Lim, S.J.;Namgung, S.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.12
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    • pp.30-37
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    • 1995
  • The mechanical seals, which are installed in rotating machines like pump and compressor, are gengrally used as sealing devices in the many fields of industries. The failure of mechanical seals such as leakage,fast and severe wear, excessive torque, and squeaking results in big problems. To monitor the failure of mechanical seals and to propose the proper monitoring techniques with artificial neural network, sliding wear experiments were conducted. Torque and temperature of the mechanical seals were measured during experiments. Optical microstructure was observed for the wear processing after every 10 minute sliding at rotation speed of 1750 rpm and scanning electron microscopy was also observed. During the experiment, the variation of torque and temperature that meant an abnormal phenomenon, was observed. That experimental data recorded were applied to the developed monitoring system with artificial neural network. This study concludes that torque and temperature of mechanical seals wil be used to identify and to monitor the condition of sliding motion of mechanical seals. An availability to monitor the mechanical seal failure with artificial neural network was confirmed.

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Tribological Characteristics of $MoS_2$Coatings in High Vacuum (고진공하에서의 MoS$MoS_2$코팅의 트라이볼로지적 특성)

  • 권오원;채영훈;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1999.11a
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    • pp.94-100
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    • 1999
  • The friction and wear behavior of MoS$_2$Coatings were investigated using a pin and disk type tester. The experiment was conducted using silicon nitride as pin material and MoS$_2$-on-bearing steel as disk material under different operating conditions that include linear sliding speeds in the range of 22~66mm/sec, normal loads varying from 9.8~29.4N, corresponding to maximum contact pressure of 1.78~2.830GPa and atmospheric conditions of high vacuum, medium vacuum, ambient air. The results showed that low friction coefficient of the coating has been identified when running in high vacuum and that friction coefficient and wear volume increased with increasing normal load. Also at high load conditions, the friction coefficient and wear volume increased with increasing sliding velocity.

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The Development of Life Prediction Method for Hot Forming Dies (열간단조용 금형형의 수명예측기법 개발)

  • 이진호;김병민
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06b
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    • pp.54-59
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    • 1998
  • In this study, two kinds of life prediction method for hot forming die are developed . One is empirical method requiring some experiment that evaluate thermal softening of die material accoring to operating conditions. The other is analyticl method that calcuate wear quantity of die occuring during the forming process. Wear is a predominant factor as well as plastic deformation and heat checking . And, these methods are applied to prodict tool life real die producting part for automobile. Thus , the applicability and the accuracy of the presented methods are investigated. Using the verified life prediction method above , optimal blocker die design minimizing the finisher die is done.

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Development of Eddy Current Technique for Reactor In-Core Flux Thimble Wear (원자로 In-Core Flux Thimble 결함의 와전류 탐상 기술 개발)

  • Park, S.S.;Jang, Y.Y.;Yim, C.Y.;Park, K.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.10 no.2
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    • pp.15-22
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    • 1990
  • Since in-core flux thimble tube wear the due to flow-induced vibration could degrade the integrity of nuclear reactor, the effective detection and interpretation of the wear is important. In order to establish an inspection technique for thimble tubes, an eddy current experiment was performed to determine the optimum test frequency, defect sensitivity and evaluation accuracy. Eddy current probes were designed and fabricated with a theory. Specimens with artificial defects were fabricated using electro discharge machining method. The results from inspection technique developed and on-site inspection showed good applicability.

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Development and Wearing Comfort Analysis of Motorcycle Wear with Built-in Airbag (에어백 장착 모터사이클복의 제품개발 및 착용감 분석)

  • Choi Hei-Sun;Do Wol-Hee
    • Journal of the Korean Home Economics Association
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    • v.43 no.6 s.208
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    • pp.27-35
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    • 2005
  • The purpose of this study was to develop motorcycle wear with built-in airbag protection for enhanced comfort and fit. Based on the survey results, a motorcycle jacket was designed using. Aauto CAD. This study concentrated on the wearing comfort comparison of the motorcycle jacket developed from this research with that of and foreign goods. To evaluate the wearing comfort, 3 types of motorcycle jackets were used. The results of this study were as follows. : From an Analysis of the differences in wearing comfort, the motorcycle jacket developed proved to be more convenient than the 2 types of foreign motorcycle jackets in terms of the standing and handle grip posture. This effect was due to the curved pattern of the neckline part of the airbag. The air pressure of the airbag must be improved.

Analysis of Axial and Transverse Slip Displacements during the Oscillation of a Supported Tube (튜브진동 시 지지부에서의 축.횡방향 미끄럼변위 분석)

  • Song, Ju-Sun;Kim, Hyung-Kyu;Lee, Young-Ho;Kim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.950-955
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    • 2004
  • Slip displacement is brought into focus to study the tube fretting wear that occurs on the contact by the springs. An oscillating tube was in contact with plate support springs. The contact condition was varied as normal force 5 N, and gaps of 0.1 and 0.2 mm in the experiment. The oscillation range of the tube was also varied as 0.2, 0.3, 0.4 and 0.7 mm. Formulas for predicting the slip displacement range were derived in terms of the vibration amplitudes measured during the tube oscillation. It was found that the slip displacement in transverse direction was much higher ($720{\sim}33000$ times) than that in axial one. This resulted in the severer wear on the contact suffered from transverse slip.

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Estimation of Machinability for Super Heat-resistant Alloys Inconel 600 in Turning Process (선삭가공에서 초내열합금 Inconel 600의 가공성 평가)

  • Won, Jong-Sik;Lim, Eun-Seong;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.6
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    • pp.1-8
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    • 2011
  • Recently, super heat-resistant alloy Inconel 600 come into spotlight as the material of airplane parts but this material causes lots of problems that is, reduction of machinability and attritious wear and breakage of cutting tool during turning processing due to high temperature strength and cohesion between tool material and Inconel 600. Therefore, in this study, it was purposed to determine tool material kind and to select of proper cutting range when turning process was carried out for Inconel 600. In order to these Purpose, coated carbide tool and ceramic tool was used in this experiment and the machinability of Inconel 600 was investigated from perspective of the cutting force, chipping and wear of tool and deposition phenomenon of chip.

A Study on the Wear Characteristics of End Mill for CFRP Processing according to the Tool Materials and Coating Types (CFRP 가공용 엔드밀의 공구재종 및 코팅 종류에 따른 마모 특성에 관한 연구)

  • Cho, Jun Hyun;Yang, Dong Ho;Sa, Min-Woo;Lee, Jong Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.1
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    • pp.72-77
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    • 2019
  • In this study, the wear characteristics of end mills for CFRP processing were investigated according to the tool materials and coating types. Three kinds of tool materials and two types of coatings were used for comparing the machining performance. The flank wear of the end mill tool and the surface condition of the workpiece were compared. The K6UF material shows the most excellent performance among the three materials used in the experiment. The Tetrabond coating showed better processability in comparison of two kinds of coatings.