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The Effect of Sintering Condition On Tribological Behavior in the Cu-Base Sintered Friction Materials (동계 소결마찰재의 소결조건에 따른 마찰특성 고찰)

  • 김상호;김기열;정진현;이범주;정동윤
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.53-61
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    • 1997
  • The effect of sintering condition on tribological behavior in the Cu-base sintered friction materials was studied through pin-on-disk type wear tester. Especially, the experiment was focused on making a comparative study between presstwed sintering and pressureless sintering. Pressureless sintering process showes more stable friction coefficient and lower wear rate than pressure sintering process. This result is related to pore size and density of pore in the sintered materials.

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The Effect of Lubricants on the Tribological Characteristics (트라이볼로지 특성에 미치는 윤활제의 영향)

  • 김중현
    • Tribology and Lubricants
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    • v.19 no.6
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    • pp.365-369
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    • 2003
  • This paper presents an experiment of the characteristics of lubricating oils for refrigerating and air conditioning. We investgate influences of lubricating oils and additives on friction and wear by reciprocating type and pendulum type friction testers. The result shows that polyolesters have excellent friction characteristics and poor effect of additives. In contrast, polyvinylethers gave higher coefficient of friction, low wear amount and good effect of additives. We can see good relationship between the coefficients of friction in recipricating type and pendulum type friction testers.

Friction and Wear Behaviour of CNT added UHMWPE (탄소나노튜브가 첨가된 UHMWPE의 마찰.마멸 거동)

  • 주영석;안정욱;임대순
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.354-359
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    • 2001
  • CNTs were added to Ultra-high molecular weight polyethylene (UHMWPE) to improve the tribological properties of UHMWPE. CNTs which have a diameter of about 10-50nm, while their length is about 3-5nm were produced by the catalytic decomposition of tile C$_2$H$_2$ using a tube furnace. UHMWPE/CNTs composites were fabricated by hot pressing method. It is shown that friction coefficient was increased and wear resistance was improved as CNTs were added to UHMWPE because of excellent mechanical properties of CNTs located on UHMWPE surface.

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Wear Analysis of Engine Bearings at Constant Shaft Angular Speed during Firing State - Part II: Calculation of the Wear on Journal Bearings (파이어링 상태의 일정 축 각속도에서 엔진베어링의 마모 해석 - Part II: 저어널베어링 마모 계산)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.34 no.4
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    • pp.146-159
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    • 2018
  • This paper presents a wear analysis procedure for calculating the wear of journal bearings of a four-strokes and four-cylinder engine operating at a constant angular crank shaft speed during firing conditions. To decide whether the lubrication state of a journal bearing is in the possible region of wear scar, we utilize the concept of the centerline average surface roughness to define the most oil film thickness scarring wear (MOFTSW) on two rough surfaces. The wear volume is calculated from the wear depth and wear angle, determined by the magnitude of each film thickness on a set of oil films with thicknesses lower than the MOFTSW at every crank angle. To calculate the wear volume at one contact, the wear range ratio during one cycle is used. The total wear volume is then determined by accumulating the wear volume at every contact. The fractional film defect coefficient, asperity load sharing factor, and modified specific wear rate for the application of the mixed-elasto-hydrodynamic lubrication regime are used. The results of this study show that wear occurs only at the connecting-rod big-end bearing. Thus, simulation results of only the big-end bearing are illustrated and analyzed. It is shown that the wear volume of each wear scar group occurs consecutively as the crank angle changes, resulting in the total accumulated wear volume.

The Influence of the Temperature Increase on the Tribological Behavior of DLC Films by RF-PECVD (RF-PECVD로 증착된 DLC 박막의 온도 변화에 따른 트라이볼로지 특성)

  • Lee Young-Ze;Cho Yong-Kyung;Shin Yun-Ha
    • Tribology and Lubricants
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    • v.22 no.3
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    • pp.127-130
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    • 2006
  • DLC (Diamond Like Carbon) films show very desirable surface interactions with high hardness, low friction coefficient, and good wear-resistance properties. The friction behavior of hydrogenated DLC film is dependent on tribological environment, especially surrounding temperature. In this work, the tribological behaviors of DLC (Diamond-like carbon) films, prepared by the radio frequency plasma enhanced chemical vapor deposition (RF-PECVD) method, were studied in elevated temperatures. The ball-on-disk tests with DLC films on steel specimens were conducted at a sliding speed of 60 rpm, a load of 10N, and surrounding various temperatures of $25^{\circ}C,\;40^{\circ}C,\;55^{\circ}C\;and\;75^{\circ}C$. The results show considerable dependency of DLC tribological parameters on temperature. The friction coefficient decreased as the surrounding temperature increased. After tests the wear tracks of hydrogenated DLC film were analyzed by optical microscope, scanning electron spectroscopy (SEM) and Raman spectroscopy. The surface roughness and 3-D images of wear track were also obtained by an atomic force microscope (AFM).

Tribological characteristics of WC/C multilayer films with various environments (WC/C 박막 코팅의 환경변화에 따른 트라이볼로지적 특성)

  • 이은성;김석삼;김종국
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.78-87
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    • 2001
  • The friction and wear behaviors of WC/C multilayer coating were investigated by using a pin on disk type tester. The experiment was conducted by using silicon nitride (S $i_{3}$ $N_{4}$) as a pin material and WC/C multilayer coating on bearing steel (STB2) as a disk material, under various environments that are atmospheric conditions of high vacuum( 1,3$\times$10$^{-4}$ Pa), medium vacuum( 1.3$\times$10$^{-l}$Pa). ambient air( 10$^{5}$ pa)(3 types) and relative humidity(2~98%) conditions. The results showed that WC/C coating fracture was suddenly increased with increasing degree of vacuum, because of high adhesion. So, WC/C coating could not be displayed their ability as solid lubricant. WC/C coating could be displayed better abilitv as solid lubricant with increasing relative humidity. because of oxide film, size and shape of wear debris. The friction coefficient and specific wear rate became better about RH 50%.%.

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Effect of the Ti-series Coating on the Friction and Wear Characteristics of SCM415 Steel (Ti-계 코팅이 SCM415강의 마찰.마모 특성에 미치는 영향)

  • Jang, Jeong-Hwan;Tak, Sung-Hoon;Zhang, Qi;Xu, Zhezhu;Lyu, Sung-Ki
    • Tribology and Lubricants
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    • v.26 no.3
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    • pp.162-166
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    • 2010
  • The purpose of this study is to show the friction and wear characteristics on the vapor deposited Tiseries coating layers on the SCM415 steel. In this research, frictional wear characteristic of coating materials such as TiN, TiCN, TiAlN was investigated under room temperature, normal air pressure and dry lubricating condition. Therefore this study carried out research on the friction coefficient, micro hardness(Hv), roughness, SEM on the vapor deposited coating layers on the SCM415 steel.

A Study on the Improvement of Frictional Properties of Nylon Impregnated with Wax and Oil or Graphite (왁스와 오일 또는 흑연의 함침에 의한 나일론의 마찰특성 향상에 관한 연구)

  • 강석춘;정대원
    • Transactions of the Korean Society of Automotive Engineers
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    • v.10 no.6
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    • pp.142-149
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    • 2002
  • The frictional properties of nylon can be improved by the impregnation of lubricants like wax, oil or graphite. The inclusion of these lubricants, on the other hand, decreases the mechanical properties of nylon, such as tensile strength, hardness and impact strength. As an attempt to maximize frictional properties, while minimizing a decrease in the mechanical properties, various kinds of nylon containing 3 wt% wax and varying contents of oil or graphite were prepared. It was found that the synergy effects to improve both friction and anti-wear properties is evidenced by impregnating a combination of wax/oil or wax/graphite. The wear rate of a nylon containing 3 wt% of wax and 1.5 wt% of oil turned out to be 1/4 of that of nylon impregnated with 8 wt% wax or 8 wt% oil. The latter showed the lowest wear rate among the nylons prepared with a single lubricant. In addition, the friction coefficient of the developed nylon was found to be very similar to the nylon with 8 wt% wax only.

Composite Coating of Nickel-Boron Nitride-Phosphours and Nickel-Boron Nitride-Boron Ternary System on Aluminum (알루미늄에 니켈-질화붕소-인과 니켈-질화붕소-붕소의 3원계 복합도금)

  • Kuak Woo-Sup;Yoon, Byung-Ha;Kim, Dai-Ryong
    • Journal of the Korean institute of surface engineering
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    • v.19 no.3
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    • pp.83-91
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    • 1986
  • Codeposited of boron nitride(BN) particle dispersed into electroless nickel-phosphours (Ni-P) and nickel-boron(Ni-B) platings were studied for the purpose of developing the wear resistance and lubricity. BN can be codeposited from electroless nickel plating bath with $NaH_2PO_2$ and $NaBH_4$ as the reducing agents. Most dispersolids were distributed uniformly in the Ni-P and Ni-B matrix. Abrasion loss decreased with increasing amount of codeposits and reached a constant value 2.4 percent by volume percent of BN particle. The wear resistance and the friction coefficient of the heat treated BN composite coatings were improved about three times than that of as-coatings. The BN composite coatings were more wear resistance than hard chromium. Ni-B-BN composite coatings showed lower wear resistance and friction coefficient than Ni-P-BN. The BN content of the deposite was found to be 2.4 v/o for these optium conditions.

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Diamond-like Carbon Tribological Endurance using an Energetic Approach

  • Alkelae, Fathia;Jun, Tea-Sung
    • Tribology and Lubricants
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    • v.37 no.5
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    • pp.179-188
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    • 2021
  • Reputed for their low friction coefficient and wear protection effect, diamond-like carbon (DLC) materials are considered amongst the most important lubricant coatings for tribological applications. In this framework, this investigation aims to elucidate the effect of a few operating parameters, such as applied stress and sliding amplitude on the friction lifetime of DLC coatings. Fretting wear tests are conducted using a 12.7 mm radius counterpart of 52100 steel balls slid against a substrate of the same material coated with a 2 ㎛ thickness DLC. Approximately, 5 to 57 N force is applied, generating a maximum Hertzian contact pressure of 430 to 662 MPa, corresponding to the applied force. The coefficient of friction (CoF) generates three regimes, first a running-in period regime, followed by a steady-state evolution regime, and finally a progressive increase of the CoF reaching the steel CoF value, as an indicator of reaching the substrate. To track the wear scenario, interrupted tests are performed with analysis combining scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX), 3D profilometer and micro-Raman spectroscopy. The results show two endurance values: one characterizing the coating failure (Nc1), and the other (Nc2) indicating the friction failure which is situated where the CoF reaches a threshold value of μth = 0.3 in the third regime. The Archard energy density factor is used to determine the two endurance values (Nc1, Nc2). Based on this approach, a master curve is established delimitating both the coating and the friction endurances.