• Title/Summary/Keyword: waste mortar

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Usage potential of recycled aggregates in mortar and concrete

  • Yaragal, Subhash C.;Muhammad, Roshan A.K.
    • Advances in concrete construction
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    • v.5 no.3
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    • pp.201-219
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    • 2017
  • With the rapid growth in construction sector, it becomes all the more important to assess the amount of Construction and Demolition (C&D) waste being generated and analyze the practices needed to handle and use this waste before final disposal. This serves waste management and disposal issues, paving way to waste utilization in construction industry from the sustainability point of view. C&D waste constitutes a major bulk of total solid waste produced in the world. In this work, an attempt is made to study the performance of concrete using water soaked Recycled Coarse Aggregates (RCA) in replacement levels of 0%, 25%, 50%, 75% and 100% to Natural Coarse Aggregates (NCA). Experiments were designed and conducted to study the performance of RCA based concrete. Further suitable performance enhancement techniques to RCA based concrete were attempted, to achieve compressive strength at least equal to or more than that for no RCA based concrete (control concrete). Performance enhancement study is reported here for 50% and 100% RCA based concretes. All four techniques attempted have given favorable results encouraging use of RCA based concretes with full replacement levels, to adopt RCA based concrete in structural applications, without any kind of concern to the stake holder. Further attempts have also been made to use Recycled Fine Aggregates (RFA) with appropriate modifications to serve as fine aggregates in mortar and concrete. Using RFA blended with river sand fractions as well as RFA with Iron Ore Tailings (IOT) fractions, have given good results to serve as fine aggregates to the extent of 100% replacement levels in mortars and concretes.

Quality Improvement of Recycled Aggregates from Waste Concrete by the heating and grinding

  • Kim, Hyung-Seok;Han, Gi-Chun;Ahn, Ji-Whan;Park, Jae-Seok;Kim, Hwan;Kim, Kyung-Soo
    • Proceedings of the IEEK Conference
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    • 2001.10a
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    • pp.571-575
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    • 2001
  • To examine the grinding effect through preheating of waste concrete as a way of retrieving coarse aggregates from waste concrete, the removal rates of cement mortar and paste of both recycled aggregates and heated and grinded ones were investigated. As the preheating temperature increased, the removal rate of cement mortar from waste concrete was raised, and this kind of removal hardly affected the abrasion rate and specific gravity of aggregates. On the other hand, when it was treated over 40$0^{\circ}C$ of preheating temperature, the absorptance was reduced to less than 2.17, and cement mortar was effectively separated from waste concrete. It could meet the Korean Standards on recycled aggregates for concrete, and it is expected to expand the scope of utilization by making it possible to retrieve the aggregates which have the properties close to natural aggregates.

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Novel approach to improve nano green mortar behaviour using nano-paper waste with nano-metakaolin

  • Radwa Defalla Abdel, Hafez;Bassam A., Tayeh;Raghda Osama Abd-Al, Ftah;Khaled, Abdelsamie
    • Advances in concrete construction
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    • v.14 no.5
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    • pp.341-354
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    • 2022
  • Treatment of solid waste building materials is a crucial method of disposal and an area of ongoing research. New standards for the treatment of solid waste building materials are necessary due to multisource features, huge quantities, and complicated compositions of solid waste. In this research, sustainable nanomaterial mixtures containing nano-paper waste (NPW) and nano-metakaolin (NMK) were used as a substitute for Portland cement. Portland cement was replaced with different ratios of NPW and NMK (0%, 4%, 8%, and 12% by weight of cement) while the cement-to-water ratio remained constant at 0.4 in all mortar mixtures. The fresh properties had a positive effect on them, and with the increase in the percentage of replacement, the fresh properties decreased. The results of compressive strength at 7 and 28 days and flexural strength at 28 days show that the nanomaterials improved the strength, but the results of NMK were better than those of NPW. The best replacement rate was 8%, followed by 4%, and finally 12% for both materials. The combination of NMK and NPW as a replacement (12% NMK + 12% NPW) showed less shrinkage than the others because of the high pozzolanic reactivity of the nanomaterials. The combination of NMK and NPW improved the microstructure by increasing the hydration volume and lowering the water in the cement matrix, as clearly observed in the C-S-H decomposition.

Evaluation on the Properties and Interfacial Bonding Form of Mortar Mixed with Waste Shells (패각류를 혼입한 모르터의 기초물성 평가 및 계면 결합상태)

  • Moon, Hoon;Kim, Ji-Hyun;Lee, Jae-Yong;Chung, Chul-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2014.05a
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    • pp.208-209
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    • 2014
  • Recently, many environmental problems occur due to the waste shells in South Korea. In case of oyster and cockle, utilizing waste shells to produce fertilizer once also, but due to sluggish consumption, production is no longer difficult. The stored amount of waste shells in the fertilizer manufacturing company is overfilled, and thus cannot accept any more of the waste shells. As a result, landfill and dumping of waste shells have become an increasingly environmental problems. In this research, the basic physical properties and interfacial bonding form of the mortar mixed with waste shells (manila clam, cockle, clam, sea mussel, oyster) were evaluated.

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The Neutralization Treatment of Waste Mortar and Recycled Aggregate by Using the scCO2-Water-Aggregate Reaction (초임계이산화탄소-물-골재 반응을 이용한 폐모르타르와 순환골재의 중성화 처리)

  • Kim, Taehyoung;Lee, Jinkyun;Chung, Chul-woo;Kim, Jihyun;Lee, Minhee;Kim, Seon-ok
    • Economic and Environmental Geology
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    • v.51 no.4
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    • pp.359-370
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    • 2018
  • The batch and column experiments were performed to overcome the limitation of the neutralization process using the $scCO_2$-water-recycled aggregate, reducing its treatment time to 3 hour. The waste cement mortar and two kinds of recycled aggregate were used for the experiment. In the extraction batch experiment, three different types of waste mortar were reacted with water and $scCO_2$ for 1 ~ 24 hour and the pH of extracted solution from the treated waste mortar was measured to determine the minimum reaction time maintaining below 9.8 of pH. The continuous column experiment was also performed to identify the pH reduction effect of the neutralization process for the massive recycled aggregate, considering the non-equilibrium reaction in the field. Thirty five gram of waste mortar was mixed with 70 mL of distilled water in a high pressurized stainless steel cell at 100 bar and $50^{\circ}C$ for 1 ~ 24 hour as the neutralization process. The dried waste mortar was mixed with water at 150 rpm for 10 min. and the pH of water was measured for 15 days. The XRD and TG/DTA analyses for the waste mortar before and after the reaction were performed to identify the mineralogical change during the neutralization process. The acryl column (16 cm in diameter, 1 m in length) was packed with 3 hour treated (or untreated) recycled aggregate and 220 liter of distilled water was flushed down into the column. The pH and $Ca^{2+}$ concentration of the effluent from the column were measured at the certain time interval. The pH of extracted water from 3 hour treated waste mortar (10 ~ 13 mm in diameter) maintained below 9.8 (the legal limit). From XRD and TG/DTA analyses, the amount of portlandite in the waste mortar decreased after the neutralization process but the calcite was created as the secondary mineral. From the column experiment, the pH of the effluent from the column packed with 3 hour treated recycled aggregate kept below 9.8 regardless of their sizes, identifying that the recycled aggregate with 3 hour $scCO_2$ treatment can be reused in real construction sites.

An Experimental Study on the Properties of Mortar with Powdered Waste Glasses (폐유리 미분말을 혼입한 모르타르의 특성에 관한 실험적 연구)

  • Kim, Ho-Soo;Baek, Chul-Woo;Park, Cho-Bum;Jeun, Jun-Young;Ryu, Deuk-Hyun
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.805-808
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    • 2006
  • At the present time, as part of the movement of natural resource conservation, there have been doing many recycling research works for wasted concrete, etc. In this study, we carried out an experiment for using crushed waste glass as a binder. It dealt with comparative analysis of the engineering properties of mortar containing crushed waste glass through a physical experiment. The experimental variables are the crushed waste glass powder substitution ratio(C-type : $0{\sim}25%$, B-type : $0{\sim}50%$, F-type : $0{\sim}100%$). According to this study, As the substitute of waste glass powder increases, air content and unit weight, the compressive strength decreases exactly proportion to the substitute ratio of waste glass powder. if, when waste glass is substituted as the binder, it is necessary to use an admixture.

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Durability assessments of limestone mortars containing polypropylene fibres waste

  • Bendjillali, Khadra;Boulekbache, Bensaid;Chemrouk, Mohamed
    • Advances in concrete construction
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    • v.10 no.2
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    • pp.171-183
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    • 2020
  • The main objective of this study is the assessment of the ability of limestone mortars to resist to different chemical attacks. The ability of polypropylene (PP) fibres waste used as reinforcement of these concrete materials to enhance their durability is also studied. Crushed sand 0/2 mm which is a fine limestone residue obtained by the crushing of natural rocks in aggregates industry is used for the fabrication of the mortar. The fibres used, which are obtained from the waste of domestic plastic sweeps' fabrication, have a length of 20 mm and a diameter ranging between 0.38 and 0.51 mm. Two weight fibres contents are used, 0.5 and 1%. The durability tests carried out in this investigation included the water absorption by capillarity, the mass variation, the flexural and the compressive strengths of the mortar specimens immersed for 366 days in 5% sodium chloride, 5% magnesium sulphate and 5% sulphuric acid solutions. A mineralogical analysis by X-ray diffraction (XRD) and a visual inspection are used for a better examination of the quality of tested mortars and for better interpretation of their behaviour in different solutions. The results indicate that the reinforcement of limestone mortar by PP fibres waste is an excellent solution to improve its chemical resistance and durability. Moreover, the presence of PP fibres waste does not affect significantly the water absorption by capillarity of mortar nether its mass variation, when exposed to chloride and sulphate solutions. While in sulphuric acid, the mass loss is higher with the presence of PP fibres waste, especially after an exposure of 180 days. The results reveal that these fibres have a considerable effect of the flexural and the compressive behaviour of mortar especially in acid solution, where a reduction of strength loss is observed. The mineralogical analysis confirms the good behaviour of mortar immersed in sulphate and chloride solutions; and shows that more gypsum is formed in mortar exposed to acid environment causing its rapid degradation. The visual observation reveals that only samples exposed to acid attack during 366 days have showed a surface damage extending over a depth of approximately 300 ㎛.

Development of Concrete Materials Using Powdered Waste Glasses (폐유리 분말을 이용한 콘크리트 제품 개발)

  • 서동훈;김광기;조상영;박선길;박병근;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 2001.11a
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    • pp.1065-1070
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    • 2001
  • The present age, it has been often reported that recycling of wasted glasses should be a great topic in related business circles. For the enviromental reasons, a public institution are looking for the ways of recycling these waste glasses. Consequently, the purpose of this research is to recycle crushed and powdered waste glasses by substituting for the cement in mortar and concrete. First of all, the optimum replacement ratio of Powdered Waste Glasses(PWG) can be obtained from the pilot test results. Secondary, we make advances in recycling of waste glasses as recycled to make secondary concrete products. So, we manufactured concrete brick and block contained powdered waste glasses by through mortar pilot test.

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High Volume Mineral Admixture Mortar According to Waste Refractory and Mixing Ratio (저미분 폐내화물 종류 및 혼입율 변화에 따른 혼화재 다량치환 모르타르의 공학적 특성)

  • Han, Sang-Yoon;Park, Do-Young;Cha, Cheon-Soo;Kim, Hyun-Woo;Yoon, Gi-Won;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.134-135
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    • 2015
  • This study analysed compressive strength and the expansion characteristic to utilize a high volume mineral admixture mortar for a aerated mortar and a plastering mortar. In this experiment, the result shows that the compressive strength gain was satisfactory in case that WR was replaced within 5%. Also, the difference between WR1 and WR was insignificant. It shows that the drying shringkage properties at large was showed being satisfactory generally compared with Plain when WR was replaced, but the effect was not significant.

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Effects of supplementary cementitious materials on drying shrinkage of cement mortar - a comparative study (혼화재에 따른 모르타르 건조수축-비교 연구)

  • Choi, Hoon Jae;Cui, Chengkui;Park, Chung-Hoon;Kim, Baek-Joong;Yi, Chongku;Kang, Kyung-In
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2013.11a
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    • pp.158-159
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    • 2013
  • In this study, effects of supplementary cementitious materials(fly ash, blast furnace slag and waste glass) on drying shrinkage of cement mortar were compared and evaluated. The results showed drying shrinkage of cement mortar using blast furnace slag and waste glass is larger than shrinkage due to capillary pressure, while using fly ash is smaller.

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