• Title/Summary/Keyword: waste industrial catalyst

Search Result 47, Processing Time 0.024 seconds

Catalytic Cracking of Waste Lubricant Oil over Solid Acid Catalysts (고체산 촉매를 이용한 폐윤활유의 촉매 분해)

  • Hwang, In Hye;Yang, Hyeon Sun;Lee, Jong-Jib;Choi, Ko-Yeol;Lee, Chang-Yong
    • Applied Chemistry for Engineering
    • /
    • v.23 no.3
    • /
    • pp.320-325
    • /
    • 2012
  • The catalytic cracking of waste lubricant oil was carried out on silica-alumina (SA), hydrogen-type mordenite (HM), and dealuminated mordenite (DM) with the silica/alumina ratio of 10.5, 10, and 12.5, respectively. Activity in the catalytic cracking was found to be in the order of SA > DM > HM. Carbon number distribution of the oil obtained over SA was similar to that of gasoline while that of the oil obtained over DM was similar to that of diesel. Carbon number distribution of the oil obtained over HM was similar to that between gasoline and diesel. Acid amounts of three kinds of catalysts were found to be in the order of $SA\;{\approx}\;HM$ > DM. Unlike HM and DM with pores of an uniform diameter below 10 A, SA had a pore size distribution within the range of 10 to 50 A. These results indicate that the acid amount and pore size of the catalysts may be related to the carbon number distribution of the cracked oil. The decrement of surface area by the accumulation of carbon and impurities on the surface of the catalyst was found to be in the order of SA > DM > HM.

Synthesis of Biodiesel from Soybean Oil over MoO3-SnO2-CeO2 Catalysts (MoO3-SnO2-CeO2 촉매에 의한 대두유로부터 바이오디젤의 합성)

  • Jung, Won Young;Lee, Man Sig;Hong, Seong-Soo
    • Korean Chemical Engineering Research
    • /
    • v.50 no.4
    • /
    • pp.723-728
    • /
    • 2012
  • The production of biodiesel by transesterification of soybean oil was performed on $MoO_3$, $SnO_2$ and $CeO_2$ mixed oxides. The catalysts were characterized using XRD and $NH_3$-TPD. $MoO_3$ showed the highest activity among the three metal oxides. When 7 wt% of catalysts was introduced into the reactants, the highest activity was obtained and the water added to reactant decreased the catalytic activity. $MoO_3$ and $SnO_2$ mixed with 50:50 showed the highest activity and $CeO_2$ added with 20% on the $MoO_3-SnO_2$ mixed oxide also showed the highest activity. The catalytic activity showed to have a good relationship with the amount of acid site of catalysts. When the waste soybean oil was used as a reactant, the conversion was decreased about 30%.

Eco-Friendly Production Process of N-Hydroxysuccinimide from Succinic Anhydride (Succinic Anhydride로부터 N-Hydroxysuccinimide의 친환경 생산공정 개발)

  • Goo, Bon Suk;Baek, Jeong yeon;Park, Hwa In;Jung, In Chan;Kim, Woo-Sun
    • Clean Technology
    • /
    • v.26 no.2
    • /
    • pp.91-95
    • /
    • 2020
  • A new eco-friendly synthetic method for N-hydroxysuccinimide (NHS), widely used in the pharmaceutical and fine chemical industries, is developed. Conventional synthesis method yields NHS of about 70% after its reaction with NH2OH to succinic acid. In this method, NHS can be obtained using low-cost succinic acid, but a great deal of solvents are required as an extraction method to purify NHS, while the work-up process is complicated, resulting in low yield. In addition, there is a safety risk due to the high reaction temperature for commercial production, and it is not economical due to the high cost of production from the generation of much waste because of an acid catalyst and the use of various solvents. In order to make up for this shortcoming, this study used succinic anhydride as a raw material under low temperature reaction and developed a new eco-friendly industrial synthesis method using isobutyl alcohol for a single solvent and non-catalytic reaction. The economic evaluation confirms that there is a cost reduction effect of about 20%. In the future, based on this result, studies may establish a commercial production technology through scale-up research and proceed with foreign technology transfer.

Introduction of KIER Pyrolysis Process and 3,000 ton/yr Demonstration Plant (KIER의 열분해유화 공정 기술과 실증플랜트 소개)

  • Shin, Dae-Hyun;Jeon, Sang-Gu;Kim, Kwang-Ho;Lee, Kyong-Hwan;Roh, Nam-Sun;Lee, Ki-Bong
    • 한국신재생에너지학회:학술대회논문집
    • /
    • 2008.05a
    • /
    • pp.479-482
    • /
    • 2008
  • Since late of 2000, KIER has developed a novel pyrolysis process for production of fuel oils from polymer wastes. It could have been possible due to large-scale funding of the Resource Recycling R&D Center. The target was to develop an uncatalyzed, continuous and automatic process producing oils that can be used as a fuel for small-scale industrial boilers. The process development has proceeded in three stages bench-scale unit, pilot plant and demonstration plant. As a result, the demonstration plant having capacity of 3,000 tons/year has been constructed and is currently under test operation for optimization of operation conditions. The process consisted of four parts ; feeding system, cracking reactor, refining system and others. Raw materials were pretreated via shredding and classifying to remove minerals, water, etc. There were 3 kind of products, oils(80%), gas(15%), carbonic residue(5%). The main products i.e. oils were gasoline and diesel. The calorific value of gas has been found to be about 18,000kcal/$m^3$ which is similar to petroleum gas and shows that it could be used as a process fuel. Key technologies adopted in the process are 1) Recirculation of feed for rapid melting and enhancement of fluidity for automatic control of system, 2) Tubular reactor specially-designed for heavy heat flux and prevention of coking, 3)Recirculation of heavy fraction for prevention of wax formation, and 4) continuous removal & re-reaction of sludge for high yield of main product (oil) and minimization of residue. The advantages of the process are full automation, continuous operation, no requirement of catalyst, minimization of coking and sludge problems, maximizing the product(fuel oil) yield and purity, low initial investment and operation costs and environment- friendly process. In this presentation, background of pyrolysis technology development, the details of KIER pyrolysis process flow, key technologies and the performances of the process will be discussed in detail.

  • PDF

Nitration of Toluene with NO2-O3 (이산화질소-오존을 이용한 톨루엔의 니트로화 반응)

  • Cho, Jin-Ku;Kim, Young-Tae;Kim, Young Gyu;Lee, Yoon-Sik
    • Applied Chemistry for Engineering
    • /
    • v.9 no.7
    • /
    • pp.1085-1089
    • /
    • 1998
  • The well-established nitric acid-sulfuric acid mixed acid process for the nitration of aromatic compounds has serious problems due to the large amount of waste acids and severe reaction conditions. Nitration of toluene can be conducted using nitrogen dioxide and ozone instead of mixed acid. We found that conc. nitric acid increased the reactivity as catalyst and the amount of nitrogen dioxide controlled the extent of nitration. Dinitration proceeded to more than 92 mole % conversion within 2 hr at $0^{\circ}C$ with 6 eq. of nitrogen dioxide and 2 eq./hr of ozone flow. Toluene completed mononitration within 30 min using 3 eq. of nitrogen dioxide, 3 eq. of nitric acid, and 1.5 eq./hr of ozone flow. As a clean process of aromatic nitration, this method is expected to replace the present process which causes the environmental problems.

  • PDF

Effects of Water Quality Improvement by Porosity of Fill Materials in Mattress/Filter System (Mattress/Filter 채움재의 공극률에 따른 하천수질 개선효과)

  • Ko, Jin Seok;Lee, Sung Yun;Heo, Chang Hwan;Jee, Hong Kee
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.26 no.1B
    • /
    • pp.51-60
    • /
    • 2006
  • Water quality improvement in mattress/filter system using porous material like slag from industrial activity and zeolite that has been studied for environment improvement and pollution abatement is very useful in polluted stagnant stream channel. Slag is consisted of CaO, $SiO_2$, $Al_2O_3$ and $Fe_2O_3$. Slag with large specific surface area of porosity has been used such as sludge settling and adsorptive materials. Because slag is porous, it can be used for purification filter. As slag is used as filled materials of mattress/filter system and the system has good advantages for the waste water treatment, water recycling, and the improvement of water quality at the same time and so on. Because zeolite has much advantage of cation exchange, adsorption, catalyst and dehydration characteristics, It is used for environment improvement of livestock farms, treatment of artificial sewage and waste water, improvement of drinking water quality, radioactive waste disposal and radioactive material pollution control. In this study, according to verifying effects of water quality improvement of fill materials by porosity that 38.6%, 45.8% and 49.8% respectively in the stagnant stream channel, water quality monitoring of inflow and outflow was conducted on pH, DO, BOD, COD, SS, T-N and T-P. Mattress/filter system was able to accelerate water quality improvement by biofilter as waste water flows through gap of mattress/filter fill materials and by contact catalysis, absorption, catabolism by biofilm. Mattress/filter system used slag and zeolite forms biofilm easily and accelerates adsorption of organic matter. As a result, mattress/filter system increases water self-purification and accelerates water quality improvement available for stream water clean-up.

A Study on Pyrolysis of Styrene Dimer Fraction (SDF) (스티렌 이량체 유분의 열분해 연구)

  • Pei, Hai-Song;Kang, Yong;Cho, Deug-Hee;Choi, Myong-Jae;Lee, Sang-Bong
    • Applied Chemistry for Engineering
    • /
    • v.17 no.3
    • /
    • pp.321-326
    • /
    • 2006
  • Thermal degradation of styrene dimer fraction (SDF, main compound: 47 wt% of 1,3-diphenylpropane), 5~15% of total products produced during decomposition of waste expanded polystyrene (WEPS) was investigated. Reaction condition of $360^{\circ}C$, and 152 kPa to 202 kPa was an optimum for high pressure degradation. Under this operating condition, the yield of oil was 73.8% and the selectivities to Ben, Tol, EB, SM, and AMS were 0.4, 30.9, 15.0, 19.6, and 4.2%, respectively. Non-catalytic fixed bed continuous degradation was conducted at reaction temperatures of $510{\sim}610^{\circ}C$ and contact time ranges of 2~24 min, where the yield was increased by increasing of reaction temperature and contact time. A $Cr_2O_3$ catalyst showed the highest activity and SM yield among acid, base, and redox catalysts. The conversion of 74.6% and the yield of Ben, Tol, EB, SM, and AMS were 0.4, 21.6, 9.7, 17.9, and 3.5%, respectively at $560^{\circ}C$ and contact time of 24 min. It is thought that styrene is converted to EB and other secondary products throughout the formation of diradicals of styrene.