• Elastomers and Composites
• /
• v.33 no.2
• /
• pp.103-109
• /
• 1998

The determination method of successful operation conditions to control the temperature and pressure in autoclave after non-taping vulcanization process was represented. Heat and mass balances were constructed to predict the mass flow rates of air, steam, and condensed water into or from autoclave when the temperature and pressure in the autoclave were to be controlled in the desired profiles. The balance equations were solved by appropriate mathematics, and the solution was applied to an autoclave system where the temperature and pressure were linearly decreased. The resulting solutions were illustrated in graphs.

• Macromolecular Research
• /
• v.10 no.6
• /
• pp.345-358
• /
• 2002

The electrical conductivity during vulcanization process was measured as a function of time for the system of TiC loaded styrene-butadiene rubber (SBR) composites. The phenomenon of negative and positive temperature coefficients of conductivity and its conduction mechanism were also studied for the SBR polymeric composites. The current-voltage characteristics of the polymeric composites were non-linear in high voltage and showed a switching effect. The effects of temperature on the thermal conductivity and effective dielectric constant were measured. The measured parameters were found to be dependent on TiC concentration. The electromagnetic wave shielding (EMS) of the SBR-TiC polymeric composite was also examined. The SBR filled with TiC could be expected to be promising novel smart polymeric composites for self-electrical heating, temperature sensor, time delay switching, and electro-magnetic wave shielding effectiveness.

• Elastomers and Composites
• /
• v.41 no.3
• /
• pp.147-156
• /
• 2006

To investigate the influence of the foaming temperature and carbon black content on the cure behaviors and foaming characteristics of the foams. natural rubber (NR) was foamed at five temperature zones (145, 150, 155, 160 and $165^{\circ}C$) and different feeding ratios of the carbon black. A decreasing trend of the scorch time, $t_{s2}$ and cure time, $t_{90}$ was observed upon increasing foaming temperature and carbon black content. The optimal temperature for vulcanization and foaming of NRs in this study was considered to be $165^{\circ}C$ where density of the loomed NRs is lower than those at other four temperature regions. The rule rate index of the NRs foamed at $145^{\circ}C$ is smaller than those at 150, 155, 160 and $165^{\circ}C$. The results of the expansion ratio and micrographs of the foamed NRs were founded to support the density characteristics. The thickness of each of the struts formed inside the rubber matrix decreases with increasing the foaming temperature, while it increases with increasing the carbon black content.

• Elastomers and Composites
• /
• v.30 no.1
• /
• pp.9-19
• /
• 1995

To make filler loaded conducting rubber which has the excellent electronical and physical properties, CR and NBR were mixed with magnetite$(Fe_3O_4)$. From the result of the study, vulcanization characteristics shows the upgrading curve as increase in filler concentration and CR has more torque than NBR. When elongation be higher, modulus comes to decreases. Tear strength gradually decrease after showing of the maximum point when is in the 100phr in all. Resilience is not good to cause the increase in filler concentration. In the electrical properties, conductivity becomes smaller when filler concentration is increased. The increase of voltage makes an conductivity grown, but the changed rate is weak. The influence of temperature hardly changes on increasing temperature. The morphology and the distribution for a conductivity filler through SEM were better, the more filler concentration increase, the shorter the particle interval is.

• Journal of the Korean Society of Safety
• /
• v.38 no.1
• /
• pp.25-33
• /
• 2023

In this study, we determined the failure rate and fire status of electric motors widely used in domestic and industrial devices and analyzed the associated fire risks by identifying the electrical and temperature characteristics of electric motors under the normal and restrained operation modes in industrial sites and laboratories. A 2.2kW motor used for driving a conveyor during the vulcanization process in a rubber product manufacturing plant was employed as the study object and was exposed to a high- temperature environment as this motor is widely used in industrial sites. The current amplitude was 4.45-4.50 A during normal operation and 38.2-41.5 A during restrained operation due to the pinching of products and semi-finished products (i.e., 8.5 times higher than that during normal operation). The leakage current amplitude was 0.33 mA during both operation modes. The temperature of the workplace in summer was 42.38℃, indicating a poor environment for the installed motor. In the laboratory, the current and temperature of the coil inside a 3.7kW motor were measured under the restrained operation mode as performing measurements of the coil inside the motor in industrial sites is challenging. The current amplitude during normal operation was 3.5 A, whereas that during restrained operation for 30 s was 51.7-58.6 A, which is 14.8-16.7 times higher than that of normal operation. Moreover, the temperature of the motor coil increased from 22.9℃ to 101℃. Based on the experimental data, we derived the temperature increase formula according to the restrained operation time by performing a regression analysis and verified the time at which the temperature exceeded the stipulated limit for the insulation grade. The findings presented in this paper can be utilized to establish fire-prevention measures and perform safety management of motors of the same type or with a similar capacity.

• The Transactions of the Korean Institute of Electrical Engineers
• /
• v.33 no.3
• /
• pp.112-117
• /
• 1984

The dielectric propertries of polymers are very important to investigate the molecular structure of polymer. The characteristrics of the dielectric absorption in vulcanized natural rubber were studied in the range of frequency from 10[KHz] to 32[MHz] at the temperature of 25[$^{\circ}C$]. As the results. it has been confirmed that in the case of natural ruber vulcanized between 2 and 4phr the specimens exhibit two kind of dielectric losses due to the dipole polarization by impurites and sulfure, and of above 7phr was only a loss due to the dipole polarization by sulfure and of natural rubber exhibit two kind of losses due to the interfacial and the dipole polarization. Furthermore, dielectric loss maximun tan spectrum, which removed to the low frequency according to increasing sulfure, depends greatly on sulfure. The volume resistivity of $10^{7}$~$10^{11}$[$\Omega\cdot$cm], regardness whether the crosslinking of rubber are tired by sulfure or, was observed.

• Elastomers and Composites
• /
• v.29 no.2
• /
• pp.113-120
• /
• 1994

The vulcanization characteristics, physical and electrical properties have been measured for magnetite-loaded CM compounds containing various concentration of magnetite. Samples of the various concentration of magnetite are characterized by oscillating disk rheometer, mooney viscometer, tensometer and resistance meter. The morphology and dispersion of magnetite are analyzed by scanning electron microscope(SEM). The results obtained are as follows : 1. The CM compound without magnetite shows plain curve, while the CM compounds containing magnetite show short curves. 2. The maximum volume of magnetite is 600 phr in the CM compounds. The magnetite of 30 to 150 phr of magnetite act as reinforcement agents and the 50 phr magnetite shows maximum tensile strength. 3. The electric conductivity is mostly influenced by the conditions of temperature, compacting pressure, and magnetite orientation. Further efforts should be made to develop a new design in various electric conductivity fillers for the most efficient and applicable rubber products.

• Elastomers and Composites
• /
• v.21 no.3
• /
• pp.205-212
• /
• 1986

The dielectric properties of natural rubber are very important to investigate the molecular structure. The charcteristics of the dielectric absorption in aging natural rubber were studied in the range of frequency from $1{\times}10^3Hz\;to\;3.2{\times}10^7Hz$ at the temperature of $23^{\circ}C$. As the results, it has been confirmed that in the case of aged NR vulcanized specimen with contained sulfur 2 phr above the specimens exhibit two kind of dielectic losses due to the the dipole polarization by impurities and sulfurs, and of raw rubber exhibit the kind of losses due the to dipole polarization. Particularly, it has been affirmed that the dielectric loss spectrum of the aging natural rubber is larger than that the natural rubber, and the dielectric strength of the aging natural rubber drop depreciate respctively.

• Elastomers and Composites
• /
• v.27 no.4
• /
• pp.255-261
• /
• 1992

Chlorosulfonated polyethylene(CSM) was moisture-cure after treating them with silane coupling agents such as ${\gamma}-mercapto$ propyl trimethoxy silane, ${\gamma}-glycidoxy$ propyl triethoxy silane and methyl triethoxy silane, 3-(trimethoxy silyl) propyl methacrylate and 3-thiocyanopropyl triethoxy silane. The cure reaction is composed two steps. The first is the reaction between chlorosulfonyl groups of CSM and silane coupling agents. The second is the formation of cross-links which are siloxane linkage. The linkage is formed by the condensation of silanol groups which are produced by the hydrolysis of alkoxysilyl groups. CSM was mixed with MPS etc., and dilaurate dilaurate as catalyst on two open mill and the compounds were lured in hot water at $70^{\circ}C$ Physical properties of moisture-cured CSM was measured. CSM was effectively moisture-cured and r-mercapto propyl trimethoxy silane and r-glycidoxy propyl trimethoxy silane were capable of the vulcanizing agents.

• Journal of Applied Reliability
• /
• v.5 no.4
• /
• pp.405-412
• /
• 2005

In this paper, we verified the failure mechanism of the discolored masking tape wrapped around the wire and studied an improved case study as well. Masking tapes are poly(Vinylchloride-co-Methyl methacrylate) (PVC) and the wire connecting with indoor/outdoor components of the air conditioner is chloroprene(CR). The masking tape under. the ultraviolet ray was accelerated to discolor fivefold. The results determined reveal the discoloration of masking tapes as an elution of the additives, dephenyl Amine series antioxidants, in the connecting wire. When changed dephenyl Amine series to phenol series, we found that the degree of discoloration was dramatically decreased. Due to stink of Thiourea and Thiuram monosulfide, as accelerators in CR wire, we controlled the vulcanization temperature and time without using these accelerators and could get the wire not to smell bad with the equal mechanical properties.