• Title/Summary/Keyword: vision measurement system

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Identification of structural systems and excitations using vision-based displacement measurements and substructure approach

  • Lei, Ying;Qi, Chengkai
    • Smart Structures and Systems
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    • v.30 no.3
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    • pp.273-286
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    • 2022
  • In recent years, vision-based monitoring has received great attention. However, structural identification using vision-based displacement measurements is far less established. Especially, simultaneous identification of structural systems and unknown excitation using vision-based displacement measurements is still a challenging task since the unknown excitations do not appear directly in the observation equations. Moreover, measurement accuracy deteriorates over a wider field of view by vision-based monitoring, so, only a portion of the structure is measured instead of targeting a whole structure when using monocular vision. In this paper, the identification of structural system and excitations using vision-based displacement measurements is investigated. It is based on substructure identification approach to treat of problem of limited field of view of vision-based monitoring. For the identification of a target substructure, substructure interaction forces are treated as unknown inputs. A smoothing extended Kalman filter with unknown inputs without direct feedthrough is proposed for the simultaneous identification of substructure and unknown inputs using vision-based displacement measurements. The smoothing makes the identification robust to measurement noises. The proposed algorithm is first validated by the identification of a three-span continuous beam bridge under an impact load. Then, it is investigated by the more difficult identification of a frame and unknown wind excitation. Both examples validate the good performances of the proposed method.

Moving Object Extraction and Distance Measurement in Stereo Vision System (스테레오 비젼 시스템에서의 이동객체 추출 및 거리 측정)

  • 김수인;남궁재찬
    • Journal of Korea Multimedia Society
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    • v.5 no.3
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    • pp.272-280
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    • 2002
  • In this paper, we present a method to extract a moving object and to measure the distance to it by using the stereo vision system. The moving factor is to be extracted through a match of a pixel unit for the moving object where the adaptive threshold is effectively dealt with to remove changes in the brightness of the image. The distance to moving object is measured by using a stereo vision system which employs a parallel camera. The experimental results show that the proposed algorithm could be effectively applied to distance measurement to moving object because it has an average error of one percent.

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Development and application of a vision-based displacement measurement system for structural health monitoring of civil structures

  • Lee, Jong Jae;Fukuda, Yoshio;Shinozuka, Masanobu;Cho, Soojin;Yun, Chung-Bang
    • Smart Structures and Systems
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    • v.3 no.3
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    • pp.373-384
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    • 2007
  • For structural health monitoring (SHM) of civil infrastructures, displacement is a good descriptor of the structural behavior under all the potential disturbances. However, it is not easy to measure displacement of civil infrastructures, since the conventional sensors need a reference point, and inaccessibility to the reference point is sometimes caused by the geographic conditions, such as a highway or river under a bridge, which makes installation of measuring devices time-consuming and costly, if not impossible. To resolve this issue, a visionbased real-time displacement measurement system using digital image processing techniques is developed. The effectiveness of the proposed system was verified by comparing the load carrying capacities of a steel-plate girder bridge obtained from the conventional sensor and the present system. Further, to simultaneously measure multiple points, a synchronized vision-based system is developed using master/slave system with wireless data communication. For the purpose of verification, the measured displacement by a synchronized vision-based system was compared with the data measured by conventional contact-type sensors, linear variable differential transformers (LVDT) from a laboratory test.

A Study on Improvement of Image Processing for Precision Inner Diameter Measurement of Circular Hole (원형구멍 정밀 내경측정을 위한 영상처리 개선에 관한 연구)

  • Park, ChangYong;Kweon, HyunKyu;Li, JingHua;Zhang, Hua Xin
    • Journal of the Semiconductor & Display Technology
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    • v.16 no.3
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    • pp.8-13
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    • 2017
  • In this paper, the measurement of the inner diameter dimension of the circular hole by using a machine vision system was studied. This paper was focused on the theory and key technologies of machine vision inspection technology for the improvement of measurement accuracy and speed of the micro circular holes. A new method was proposed and was verified through the experiments on Gray conversion, binarization, edge extraction and Hough transform in machine vision system processes. Firstly, the Hough transform was proposed in order to improve the speed increase and implementation ease, it demonstrated the superiority of Hough transform and improvement through a comparative experiment. Secondly, we propose a calibration method of the system in order to obtain exactly the inner diameter of the circular hole. Finally, we demonstrate the reliability of the entire system as a MATLAB-based implementation of the GUI program, measuring the inner diameter of the circular hole through the circular holes of different dimensions measuring experiment.

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Force monitoring of steel cables using vision-based sensing technology: methodology and experimental verification

  • Ye, X.W.;Dong, C.Z.;Liu, T.
    • Smart Structures and Systems
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    • v.18 no.3
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    • pp.585-599
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    • 2016
  • Steel cables serve as the key structural components in long-span bridges, and the force state of the steel cable is deemed to be one of the most important determinant factors representing the safety condition of bridge structures. The disadvantages of traditional cable force measurement methods have been envisaged and development of an effective alternative is still desired. In the last decade, the vision-based sensing technology has been rapidly developed and broadly applied in the field of structural health monitoring (SHM). With the aid of vision-based multi-point structural displacement measurement method, monitoring of the tensile force of the steel cable can be realized. In this paper, a novel cable force monitoring system integrated with a multi-point pattern matching algorithm is developed. The feasibility and accuracy of the developed vision-based force monitoring system has been validated by conducting the uniaxial tensile tests of steel bars, steel wire ropes, and parallel strand cables on a universal testing machine (UTM) as well as a series of moving loading experiments on a scale arch bridge model. The comparative study of the experimental outcomes indicates that the results obtained by the vision-based system are consistent with those measured by the traditional method for cable force measurement.

Study on the 3D Assembly Inspection of Two-Step Variable Valve Lift Modules Using Laser-Vision Technology (레이저 비전을 이용한 2단 가변밸브 리프트 모듈의 3D 조립검사에 대한 연구)

  • Nguyen, Huu-Cuong;Kim, Do-Joong;Lee, Byung-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.10
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    • pp.949-957
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    • 2017
  • A laser-vision-based height measurement system is developed and implemented for the inspection of two-step variable valve lift module assemblies. The proposed laser-vision sensor module is designed based on the principle of laser triangulation. This paper summarizes the work on 3D point cloud data collection and height difference measurements. The configuration of the measurement system and the proposed height measurement algorithm are described and analyzed in detail. Additional measurement experiments on the height differences of valves and lash adjusters of a two-step variable valve lift module were implemented repeatedly to evaluate the accuracy and repeatability of the proposed measurement system. Experimental results show that the proposed laser-vision-based height measurement system achieves high accuracy, repeatability, and stabilization for the inspection of two-step variable valve lift module assemblies.

On-Machine Measurement System Development of Hole Accuracy using Machine Vision (머신비젼을 이용한 구멍 정밀도의 기상측정시스템 개발)

  • Kim, Min-Ho;Kim, Tae-Yeong
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.7-13
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    • 2010
  • The integrity and accuracy of the drilling hole are decided by positional error, diameter error, the roundness, the straightness, the cylindericity, size of the burr, the surface roundness and others. Among these parameters, positional error and diameter error have the most important parameters. The diameter error has been widely studied, but there has been little research done about the positional error due to the difficulty of measuring it. The measurement of hole location and diameter would be performed by CMM(Coordinate Measurement Machine). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, we have developed a hole location and diameter error measuring device using machine vision. The developed measurement device attached to a CNC machine can determine hole quality quickly and easily.

Compensation of Installation Errors in a Laser Vision System and Dimensional Inspection of Automobile Chassis

  • Barkovski Igor Dunin;Samuel G.L.;Yang Seung-Han
    • Journal of Mechanical Science and Technology
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    • v.20 no.4
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    • pp.437-446
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    • 2006
  • Laser vision inspection systems are becoming popular for automated inspection of manufactured components. The performance of such systems can be enhanced by improving accuracy of the hardware and robustness of the software used in the system. This paper presents a new approach for enhancing the capability of a laser vision system by applying hardware compensation and using efficient analysis software. A 3D geometrical model is developed to study and compensate for possible distortions in installation of gantry robot on which the vision system is mounted. Appropriate compensation is applied to the inspection data obtained from the laser vision system based on the parameters in 3D model. The present laser vision system is used for dimensional inspection of car chassis sub frame and lower arm assembly module. An algorithm based on simplex search techniques is used for analyzing the compensated inspection data. The details of 3D model, parameters used for compensation and the measurement data obtained from the system are presented in this paper. The details of search algorithm used for analyzing the measurement data and the results obtained are also presented in the paper. It is observed from the results that, by applying compensation and using appropriate algorithms for analyzing, the error in evaluation of the inspection data can be significantly minimized, thus reducing the risk of rejecting good parts.

Measurement of Tool Wear using Machine Vision in Flat End-mill (머신비젼을 이용한 평 엔드밀 공구의 마모측정)

  • Kim, Tae-Young;Kim, Eung-Nam;Kim, Min-Ho
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.1
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    • pp.53-59
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    • 2011
  • End milling is available for machining the various shape of products and has been widely applied in many manufacturing industries. The quality of products depends on a machine tool performance and machining conditions. Recognition characteristics of the cutting condition is becoming a critical requirement for improving the utilization and flexibility of present-day CNC machine tools. The measurement of tool wear would be performed by coordinate-measuring machine(CMM). However, the usage of CMM requires much time and cost. In order to overcome the difficulties, on-line measurement(OLM) system was applied for a tool wear measurement. This study shows a reliable technique for the reduction of machining error components by developing a system using a CCD camera and machine vision to be able to precisely measure the size of tool wear in flat end milling for CNC machining. The CCD camera and machine vision attached to a CNC machine can determine tool wear quickly and easily.

Development of a Vision System for the Measurement of the Pendulum Test (진자검사 계측을 위한 영상 시스템의 개발)

  • Kim, Chul-Seung;Moon, Ki-Wook;Lee, Soo-Young;Eom, Gwang-Moon
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.56 no.4
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    • pp.817-819
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    • 2007
  • The purpose of this work is to develop a measurement system of the pendulum test with minimal restriction of experimental environment and little influence of noise. In this work, we developed a vision system without any line between markers and a camera. The system performance is little influenced by the experimental environment, if light are sufficient to recognize markers. For the validation of the system, we compared knee joint angle trajectories measured by the developed system and by the magnetic sensor system during the nominal pendulum test and the maximum speed voluntary knee joint rotation. The joint angle trajectories of the developed system during both tests matched well with those of the magnetic system. Therefore, we suggest the vision system as an alternative to the previous systems with limited practicality for the pendulum test.